SOLUTIONS FOR PALLETIZING

Solutions that reach our customers’ goals

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Cardboard packages pallet stretch wrapping

Producer of cardboard packaging, with very diverse formats, we automated the process of baling of the pallets in line, previously strapped. Being unstable loads, of little weight and very varied dimensions, it is opted to install a SPIN swivel arm baler. The same installation is replicated in three different plants of the same manufacturer.

Cardboard packages pallet stretch wrapping

Brazil, 2002

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Description

Producer of cardboard packaging, with very diverse formats, we automated the process of baling of the pallets in line, previously strapped. Being unstable loads, of little weight and very varied dimensions, it is opted to install a SPIN swivel arm baler. The same installation is replicated in three different plants of the same manufacturer.

Equipment

Auxiliary pallet conveyors / SPIN rotary arm balers

Advantages
  1. Automation of processes, previously manual
  2. Reduction of handling costs
  3. Standardization of the product packaging
  4. Elimination of occupational hazards
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Cardboard stretch wrapping

A stretch film baling solution was made to strapped pallets of folded and stacked cartons. The loads are very diverse, unstable and light weight, including very wide loads (up to 1600mm) so the baler had to be oversized. The load also has to be baled next to the base of the pallet to guarantee its stability, so that included in the installation a pallet lift-centering system. The baler supports the reception of pallets of different sizes at random. The cadence of the line is always above 45 pallets / hour.

Cardboard stretch wrapping

Argentina, 2014

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Description

A stretch film baling solution was made to strapped pallets of folded and stacked cartons. The loads are very diverse, unstable and light weight, including very wide loads (up to 1600mm) so the baler had to be oversized. The load also has to be baled next to the base of the pallet to guarantee its stability, so that included in the installation a pallet lift-centering system. The baler supports the reception of pallets of different sizes at random. The cadence of the line is always above 45 pallets / hour.

Equipment

SPIN Rotary Arm Pallet Baler with Pallet Lifter / Centrifuge / Pallet Conveyors

Advantages
  1. Loading of loads up to 1600mm wide.
  2. Concentrate mixed loads of different sizes on a single equipment.
  3. Ensure stability of the pallet by baling base and load set.
  4. Automatic cut of the film, regardless of the size of the pallet.
  5. Ensure constant production flow in high cadence.
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Chemical product bag handling

Company of production of gelatine capsules for industrial consumption. The bag sacking process was automated with the integration of a Cartesian robot. He collected the sacks from a vertical bagger by palletizing them to the ground.

Chemical product bag handling

Spain, 2007

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Description

Company of production of gelatine capsules for industrial consumption. The bag sacking process was automated with the integration of a Cartesian robot. He collected the sacks from a vertical bagger by palletizing them to the ground.

Equipment

Conveyors / Cartesian Palletizer RM1

Advantages
  1. Automate the palletizing process
  2. Customer workforce reduction
  3. Reduction of occupational risks
  4. Increased Productivity
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Unstable empty plastic drums pallet stretch wrapping

Manufacturer of lightweight and high volume plastic shells with irregular shape that are manually palletized and then automatically wrapped according to the requirements of their load, thanks to the reading of a bar code. The cell is designed with two inputs and one output in three possible directions. Also promoted the rise of pallets to an upper floor.

Unstable empty plastic drums pallet stretch wrapping

Spain, 2000-2016

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Description

Manufacturer of lightweight and high volume plastic shells with irregular shape that are manually palletized and then automatically wrapped according to the requirements of their load, thanks to the reading of a bar code. The cell is designed with two inputs and one output in three possible directions. Also promoted the rise of pallets to an upper floor.

Equipment

Conveyors / Turntable / SPIN Baler / COVER Cover / Barcode Reading

Advantages
  1. Automated baling process
  2. Extensive film saving
  3. Increased Productivity
  4. Increase worker safety
  5. Customer workforce reduction
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Palletizing cell for large panels

An automation process was carried out in the final baling of the line.

Palletizing cell for large panels

Spain, 2012

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Description

An automation process was carried out in the final baling of the line.

Equipment

Conveyors / Anthropomorphic Robot FANUC / Baler LINE / Automatic Top Coverage System COVER / Pallet Conveyors.

Advantages
  1. Automate the baling process
  2. Reduction of labor
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Complete end-of-line for lube oil packaging

Multinational company dedicated to the production of automotive lubricants for the final consumer. The project consists of the fitting of small format lubricant containers and subsequent palletizing of the boxes and pallet baling automatically.

Complete end-of-line for lube oil packaging

Spain, 2010

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Description

Multinational company dedicated to the production of automotive lubricants for the final consumer. The project consists of the fitting of small format lubricant containers and subsequent palletizing of the boxes and pallet baling automatically.

Equipment

Sealer CPK8406 / Sealer D35NC of seal / Cartesian palletizer RM1 / Baler LINE / Conveyors of pallets.

Advantages
  1. Automate the processes of packing, palletizing and baling
  2. Optimization of production
  3. Consumable savings
  4. Customer workforce reduction
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Palletizing paper boxes

From two production lines of paper boxes, the boxes are palletized in two separate stations, each with a different product. The palletizing is carried out at ground level and the pallets are automatically ejected by motorized rollers.

Palletizing paper boxes

España, 2000

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Description

From two production lines of paper boxes, the boxes are palletized in two separate stations, each with a different product. The palletizing is carried out at ground level and the pallets are automatically ejected by motorized rollers.

Equipment

Conveyors / Cartesian Palletizer RM2

Advantages
  1. Elimination of labor in the process of palletizing.
  2. Increased productivity.
  3. Increase working hours of the line.
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Film string stretch wrapping for ceramics pallet

The baling of ceramic pallets is automated with a special system of reinforcing turns with film cord in each layer of the product, to guarantee thus the total immobilization of the load. With this process the customer avoids having to later strap the load. The production of the line is between 60 and 80 pallets / hour, each with a weight of more than 1500kg. It works with Jumbo film coils to minimize coil changes.

Film string stretch wrapping for ceramics pallet

Spain, 2016

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Description

The baling of ceramic pallets is automated with a special system of reinforcing turns with film cord in each layer of the product, to guarantee thus the total immobilization of the load. With this process the customer avoids having to later strap the load. The production of the line is between 60 and 80 pallets / hour, each with a weight of more than 1500kg. It works with Jumbo film coils to minimize coil changes.

Equipment

FASTER LINE Baler

Advantages
  1. Avoid a double strapping process.
  2. Unification of two processes in the same equipment.
  3. Reduced costs and baling time.
  4. Total guarantee of stability of the load.
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Fertilizer bags pallet stretch wrapping

In this project we carry out the baling process of pallets with fertilizer bags, from two production lines with two palletizers that concentrate on a single baler. The application can work with two options of baling: film or mesh.

Fertilizer bags pallet stretch wrapping

Spain, 2000

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Description

In this project we carry out the baling process of pallets with fertilizer bags, from two production lines with two palletizers that concentrate on a single baler. The application can work with two options of baling: film or mesh.

Equipment

Custom SPIN Conveyors / Balers

Advantages
  1. Increased production.
  2. Reduction of manpower.
  3. Unified baling in a single equipment.
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Wine box palletizing and stretch wrapping

In bottling plant of wine, the palletizing and baling of the wine boxes is automated. In the palletizing robot RM1 a double head is installed to guarantee the production required by the customer. The baling includes anlucid protection.

Wine box palletizing and stretch wrapping

Spain, 1999

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Description

In bottling plant of wine, the palletizing and baling of the wine boxes is automated. In the palletizing robot RM1 a double head is installed to guarantee the production required by the customer. The baling includes anlucid protection.

Equipment

Conveyors / Pallet Dispenser / Cartesian Palletizer RM1 / SENIOR L Conveyor with COVER

Advantages
  1. Automated palletizing and baling process
  2. Customer workforce reduction
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Complete end-of-line for fire extinguishers

A fully automated line end is installed in an extinguisher factory, in order to avoid manual manipulation of the product. The line works with seven different formats of extinguisher of between 1 and 12kg of load. For the transport of fire extinguishers, a special strip is developed with positioning of each piece to facilitate the labeling. A formator BE4 is chosen for the particular measures of the boxes, which each contain a single extinguisher.

Complete end-of-line for fire extinguishers

Spain, 2006

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Description

A fully automated line end is installed in an extinguisher factory, in order to avoid manual manipulation of the product. The line works with seven different formats of extinguisher of between 1 and 12kg of load. For the transport of fire extinguishers, a special strip is developed with positioning of each piece to facilitate the labeling. A formator BE4 is chosen for the particular measures of the boxes, which each contain a single extinguisher.

Equipment

Conveyors / Formwork BE4 / Packing machine CPK8406 / Sealer D35NC of seal / Pallet dispenser AL1212 / Cartesian palletiser RMS-1 / Baler LINE / Conveyors of pallets

Advantages
  1. Complete automation of the end-of-line process.
  2. Elimination of manual processes.
  3. Optimization of production.
  4. Reduction of labor costs and risks.
  5. Very fast format change with special heads.
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Frozen bread case packing automation

Bakery for processing high quality crafted products. The objective was to automate the process of fitting frozen bread bars, ensuring maximum quality and preservation of the product. In addition, to facilitate the operators job with a semiautomatic pallet stretch wrapper that was integrated at the end of the line.

Frozen bread case packing automation

Spain, 2012

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Description

Bakery for processing high quality crafted products. The objective was to automate the process of fitting frozen bread bars, ensuring maximum quality and preservation of the product. In addition, to facilitate the operators job with a semiautomatic pallet stretch wrapper that was integrated at the end of the line.

Equipment

Case erector BE3 / Box conveyors / Conveyor belt for product introduction / Case sealing D35NC / Semi-automatic stretch wrapper SINGLE MID

Advantages
  1. Embedding Process Automation
  2. Increased Productivity
  3. Consumable Reduction
  4. Reduction of occupational risks
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Warehouse logistics automation for a textile multinational company

Multi-national clothing company prêt-a-porter  with specific requirements for the handling of boxes. The automation consisted in supplying large formed boxes for the picking of the different references of the brand, completing the high level of productivity requirement and achieving greater end-of-line efficiency. 

Warehouse logistics automation for a textile multinational company

Spain, 2011

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Description

Multi-national clothing company prêt-a-porter  with specific requirements for the handling of boxes. The automation consisted in supplying large formed boxes for the picking of the different references of the brand, completing the high level of productivity requirement and achieving greater end-of-line efficiency. 

Equipment

Space Case Erector BE5

Advantages
  1. Automation of the process of forming and sealing boxes
  2. Specific design of large coaches
  3. Consumable savings
  4. Reduction of occupational risks
  5. Increased Line Productivity
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Dispensing and conveying of pallets with meat cases in refrigerated zone

Food company, leader in its sector, that realizes the complete cycle in the elaboration of its products. The objective was to palletize the plastic boxes, characteristics of their production, and automatically transfer the pallets from the robot palletizer to the storage area without the intervention of any operator.

Dispensing and conveying of pallets with meat cases in refrigerated zone

Spain, 2012

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Description

Food company, leader in its sector, that realizes the complete cycle in the elaboration of its products. The objective was to palletize the plastic boxes, characteristics of their production, and automatically transfer the pallets from the robot palletizer to the storage area without the intervention of any operator.

Equipment

Pallet conveyors / Pallet dispenser AT1280 / Turntable / Guided cart

Advantages
  1. Automation of pallet transfer
  2. Automatic pallet supply
  3. Automate systems and increase productivity
  4. Reduction of occupational risks
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Weight & volume registration for the shipment of boxes & pallets

Multinational company leader in the sector of electrical material, request to incorporate in its end of line the options of scale and volumetric in the relationship of the picking and to be able to automatically check the logistic expenses. In order to increase productivity and facilitate the work of the operators, a semi-automatic pallet nesting and baling process was carried out.

Weight & volume registration for the shipment of boxes & pallets

Spain, 2012

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Description

Multinational company leader in the sector of electrical material, request to incorporate in its end of line the options of scale and volumetric in the relationship of the picking and to be able to automatically check the logistic expenses. In order to increase productivity and facilitate the work of the operators, a semi-automatic pallet nesting and baling process was carried out.

Equipment

Pallet conveyors / Box conveyors / Scales / Volume calculation system / FENIX PLC baler

Advantages
  1. Automation of the baling process
  2. Smart Logistics Operator Distribution
  3. Decrease of space required
  4. Automatic volume and weight recording
  5. Reduction of labor
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End of full line of pre-cooked products

For a line of pre-cooked soups, the entire end-of-line project is developed, from the formation of boxes to palletizing, including anthropomorphic robot nesting and closed boxes with adhesive seal. The line works with a single format of boats and the same robot box is responsible for placing the lids in the boats.

End of full line of pre-cooked products

Francia, 2011

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Description

For a line of pre-cooked soups, the entire end-of-line project is developed, from the formation of boxes to palletizing, including anthropomorphic robot nesting and closed boxes with adhesive seal. The line works with a single format of boats and the same robot box is responsible for placing the lids in the boats.

Equipment

Forming machine BE3 / Robot dozer / L35CS sealing machine / Palletizing robot / Auxiliary conveyors

Advantages
  1. Automation of the entire end of line
  2. Increased Productivity
  3. Optimization of human resources
  4. Rationalization of the workspace
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Polystyrene tray pallet stretch wrapping

In a manufacturer of porexpán trays, we carry out the baling of pallets with loads of a great volume, very light and very unstable.

Polystyrene tray pallet stretch wrapping

Spain, 2008

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Description

In a manufacturer of porexpán trays, we carry out the baling of pallets with loads of a great volume, very light and very unstable.

Equipment

Conveyors / Baler LINE with tamper

Advantages
  1. Automate the baling process of very tall and light pallets.
  2. Handle a very unstable product, holding it with the baler.
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Complete end-of-line for chemical dye cans

Producer of dyes for paints to which we automated the process of fitting 1 and 2 liter cans in RSC boxes, in plastic and metallic containers (with and without handle) with a Cartesian upper 2-axis carton, in groups of 2, 4 or 6 containers per carton. The line works with 6 different formats of box, as well as metallic cans of 4 and 5 liters that pass directly to the robot palletizer.

Complete end-of-line for chemical dye cans

France, 2016

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Description

Producer of dyes for paints to which we automated the process of fitting 1 and 2 liter cans in RSC boxes, in plastic and metallic containers (with and without handle) with a Cartesian upper 2-axis carton, in groups of 2, 4 or 6 containers per carton. The line works with 6 different formats of box, as well as metallic cans of 4 and 5 liters that pass directly to the robot palletizer.

Equipment

BE-3 HM Tray with lower hotmelt sealer / CPK8406 encoder / L35CS-H1 upper hotmelt sealing / Container boxes / Anthropomorphic robot + DNC head / Pallet conveyors

Advantages
  1. Automation of the process of nesting and palletizing
  2. Concentrate all formats into a single line end
  3. Elimination of manual processes
  4. Workspace Optimization
  5. Robot palletizer with multi-product head to load empty pallets, boxes and boats
  6. Orientation of the handles of the boats for correct introduction in box
  7. Customer workforce reduction
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Formed and closed boxes in logistics center

In a logistics center with an automated warehouse, 4 formers are installed, each working with a single box measurement. Each carton is transported on a different line, which includes a picking point where an operator fills it manually, later grouping into two lines that include automatic multi-format D45NC seamers.

Formed and closed boxes in logistics center

Spain, 2015

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Description

In a logistics center with an automated warehouse, 4 formers are installed, each working with a single box measurement. Each carton is transported on a different line, which includes a picking point where an operator fills it manually, later grouping into two lines that include automatic multi-format D45NC seamers.

Equipment

Conveyors / Conveyors BE / Closer D45NC of seal

Advantages
  1. Automation of processes formed and closed.
  2. Increased productivity.
  3. Optimization of the workforce.
  4. Simplify the work process by eliminating formatting changes.
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Palletizing and stretch wrapping of paint cans

Project of automation of two parallel lines of painting, with metal containers of 4, 5, 10 and 20 liters. Prior to palletizing, the containers must be oriented so that all handles are in the same position. The palletisation </ span> is performed simultaneously in two stations, as appropriate from one filling line or another. The final wrapping includes rain protection for outdoor storage. All formatting changes are performed automatically.

Palletizing and stretch wrapping of paint cans

Holanda, 2016

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Description

Project of automation of two parallel lines of painting, with metal containers of 4, 5, 10 and 20 liters. Prior to palletizing, the containers must be oriented so that all handles are in the same position. The palletisation </ span> is performed simultaneously in two stations, as appropriate from one filling line or another. The final wrapping includes rain protection for outdoor storage. All formatting changes are performed automatically.

Equipment

Container conveyors / Anthropomorphic robot + DNC head / Pallet dispensers AT1280 / Baler LINE + COVER / Conveyors pallets

Advantages
  1. Automation of the entire end of line
  2. A single robotic palletizer for 2 different lines and can palletize up to 2 different products at a time
  3. A single double suction head for all formats
  4. Optimization of the client's workforce
  5. Orientation of the handles in the same direction, according to product
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Palletizing of cereal sacks

In a cereal packaging plant, we automated the palletizing of 50kg bags of grain. In order to handle the bags that are raffia and very slippery, a special clip is developed. In addition, to stabilize the load on the bags, we work with square rollers, allowing a correct palletizing. Once the pallet is finished, it is automatically transported to the baler.

Palletizing of cereal sacks

España, 2001

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Description

In a cereal packaging plant, we automated the palletizing of 50kg bags of grain. In order to handle the bags that are raffia and very slippery, a special clip is developed. In addition, to stabilize the load on the bags, we work with square rollers, allowing a correct palletizing. Once the pallet is finished, it is automatically transported to the baler.

Equipment

Conveyors / Cartesian Palletizer RM1 / Senior Baler L

Advantages
  1. Automation of end-of-line processes.
  2. Elimination of manual manipulation of heavy products.
  3. Perfect palletization of very unstable loads.
  4. Increased production.
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Automated forming, weighing and labeling of processed meats

Meat company supplier of multinational leader in "fastfood" restaurants. With the aim of increasing production, we implemented a third automatic line of forming, weighing, labeling and carton closing. In the baling process, semi-automatic machinery was chosen. The working temperature oscillated between 6ºC and 8ºC. Part of the installation made in stainless steel to ensure hygiene and facilitate cleaning.

Automated forming, weighing and labeling of processed meats

España, 2013

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Description

Meat company supplier of multinational leader in "fastfood" restaurants. With the aim of increasing production, we implemented a third automatic line of forming, weighing, labeling and carton closing. In the baling process, semi-automatic machinery was chosen. The working temperature oscillated between 6ºC and 8ºC. Part of the installation made in stainless steel to ensure hygiene and facilitate cleaning.

Equipment

Forming machine BE3 / Conveyors of boxes / Sealer D35NC of seal / Semiautomatic baler SINGLE MID

Advantages
  1. Automate the process of forming and closing boxes
  2. Simplify the transport of boxes through different areas
  3. Semi-automatic pallet packing
  4. Cost reduction
  5. Increased Productivity
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Forming and casepacking of wine bottles

In a winery is carried out an automation process in the formed, embedded and closed boxes of wine of 6 and 12 bottles. The closing of the boxes is done with hot glue.

Forming and casepacking of wine bottles

España, 2004

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Description

In a winery is carried out an automation process in the formed, embedded and closed boxes of wine of 6 and 12 bottles. The closing of the boxes is done with hot glue.

Equipment

BE2HM Forming Machine / Mechanical Envelope CPK8402 / L35H1 Forming Machine / MIDO Semi-Automatic Forming Machine

Advantages
  1. Embedding process automation.
  2. Cost reduction.
  3. Increase in production
  4. Better presentation of product.
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Palletizing of frozen bread boxes

In a frozen bread factory, with very little availability of space, an installation is carried out to transport boxes and bars of frozen bread to the filling point. The filling and first weight control is done manually, to later pass to a sealing seam behind which, integrated in the conveyor belt, there is a weigher that rejects the boxes out of tolerance. The installation is completed with an anthropomorphic robot that palletizes the boxes, previously labeled, directly on the roller platform of the baler. Once the pallet is baled, it is taken to the cold store by a railcar. The line works with four different box formats for loads of between 4 and 12kg.

Palletizing of frozen bread boxes

España, 2015

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Description

In a frozen bread factory, with very little availability of space, an installation is carried out to transport boxes and bars of frozen bread to the filling point. The filling and first weight control is done manually, to later pass to a sealing seam behind which, integrated in the conveyor belt, there is a weigher that rejects the boxes out of tolerance. The installation is completed with an anthropomorphic robot that palletizes the boxes, previously labeled, directly on the roller platform of the baler. Once the pallet is baled, it is taken to the cold store by a railcar. The line works with four different box formats for loads of between 4 and 12kg.

Equipment

Various conveyors / D35NC sealing machine / Weighing machine / Antropomorphic robot / Automatic baler LINE / Guided cart

Advantages
  1. Complete automated end of line.
  2. Very compact installation.
  3. Customer workforce reduction
  4. Identification of finished product for better storage logistics.
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EQUIPMENT FOR ALL PROCESSES

CASE ERECTING
CASE PACKING
CASE SEALING
PALLETIZING
STRETCH WRAPPING

CASE ERECTOR

Both automatic and semiautomatic machines, DNC has the right equipment for every size of case and production requirement. Our case erectors are robust and reliable equipment, designed to work 24 hours a day, always delivering a maximum quality boxes as well as giving a great versatility.

CASE PACKING

Regardless of your product we may have a case packing soluction for you. Whether with our embedded CPK cells, by integrating arm robots or with a specially designed application for your product. Let our experts study your requirement and propose the most appropriate solution.

DNC case sealing solutions are suiteble for all levels of automation that your company may require. We have equipment for sealing of large boxes and for working with tape, hot glue or gummed paper.
Long life-cycle proofed machinery.

PALLETIZING

DNC's experience in the packaging sector is reflected in every palletizing project that we complete. A thorough analysis of the requirements of your installation will allow us to offer you the optimal solution, either with a gantry or arm robot, customized with its own designed and manufactured gripper.

STRETCH WRAPPING

The wide range of strech wrappers from DNC ensures that you will always find the most suitable equipment for your needs, whether in automatic or semiautomatic version. Equipment designed to work at high performance and / or with unstable loads.

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A brief study allows us to determine the best equipment for your company

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