SOLUTIONS FOR A VARIETY OF INDUSTRIES

Solutions that reach our customers’ goals

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Casepacking of cemement bags

For a cement manufacturer, a fitting solution is developed for 5kg bags of cement for joints. The nesting is done by the bottom of the box, in clusters of 4 sacks. Once the boxes are filled, the sealing box closes them by the bottom and seals.

Casepacking of cemement bags

Portugal, 2002

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Description

For a cement manufacturer, a fitting solution is developed for 5kg bags of cement for joints. The nesting is done by the bottom of the box, in clusters of 4 sacks. Once the boxes are filled, the sealing box closes them by the bottom and seals.

Equipment

Conveyors / Formadora BE2 / Packer CPK8403 / Packer L-35

Advantages
  1. Automation of the process of filling boxes with bags.
  2. Adaptation and customization of the existing line.
  3. Increased productivity.
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Cardboard stretch wrapping

A stretch film baling solution was made to strapped pallets of folded and stacked cartons. The loads are very diverse, unstable and light weight, including very wide loads (up to 1600mm) so the baler had to be oversized. The load also has to be baled next to the base of the pallet to guarantee its stability, so that included in the installation a pallet lift-centering system. The baler supports the reception of pallets of different sizes at random. The cadence of the line is always above 45 pallets / hour.

Cardboard stretch wrapping

Argentina, 2014

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Description

A stretch film baling solution was made to strapped pallets of folded and stacked cartons. The loads are very diverse, unstable and light weight, including very wide loads (up to 1600mm) so the baler had to be oversized. The load also has to be baled next to the base of the pallet to guarantee its stability, so that included in the installation a pallet lift-centering system. The baler supports the reception of pallets of different sizes at random. The cadence of the line is always above 45 pallets / hour.

Equipment

SPIN Rotary Arm Pallet Baler with Pallet Lifter / Centrifuge / Pallet Conveyors

Advantages
  1. Loading of loads up to 1600mm wide.
  2. Concentrate mixed loads of different sizes on a single equipment.
  3. Ensure stability of the pallet by baling base and load set.
  4. Automatic cut of the film, regardless of the size of the pallet.
  5. Ensure constant production flow in high cadence.
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Stretch wrapping of pallets with bags of flour for bakeries

Flour producer for the food industry. In this project the old stretch wrappers used at the customer's plant were replaced for new ones and an additional top film sheet dispenser cover was installed for supercar wrapping that waterproofs and protects the load. In addition, customer labellers were adapted to the new wrapping cells.

Stretch wrapping of pallets with bags of flour for bakeries

Spain, 2016

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Description

Flour producer for the food industry. In this project the old stretch wrappers used at the customer's plant were replaced for new ones and an additional top film sheet dispenser cover was installed for supercar wrapping that waterproofs and protects the load. In addition, customer labellers were adapted to the new wrapping cells.

Equipment

Stretch wrapper LINE / Top sheet dispenser COVER

Advantages
  1. Stretch wrapper Top Cover Automation
  2. Reduction of film consumption
  3. Renewing systems
  4. Increased Productivity
  5. Reduction of occupational risks
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Film string stretch wrapping for ceramics pallet

The baling of ceramic pallets is automated with a special system of reinforcing turns with film cord in each layer of the product, to guarantee thus the total immobilization of the load. With this process the customer avoids having to later strap the load. The production of the line is between 60 and 80 pallets / hour, each with a weight of more than 1500kg. It works with Jumbo film coils to minimize coil changes.

Film string stretch wrapping for ceramics pallet

Spain, 2016

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Description

The baling of ceramic pallets is automated with a special system of reinforcing turns with film cord in each layer of the product, to guarantee thus the total immobilization of the load. With this process the customer avoids having to later strap the load. The production of the line is between 60 and 80 pallets / hour, each with a weight of more than 1500kg. It works with Jumbo film coils to minimize coil changes.

Equipment

FASTER LINE Baler

Advantages
  1. Avoid a double strapping process.
  2. Unification of two processes in the same equipment.
  3. Reduced costs and baling time.
  4. Total guarantee of stability of the load.
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Condensed milk bag-in-box

In a condensed milk packaging line, a bag-in-box cell composed of forming machine, insert module and hot glue seamer is installed. The line works with 4 different formats of between 2,5 and 25 liters.

Condensed milk bag-in-box

Spain, 2012

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Description

In a condensed milk packaging line, a bag-in-box cell composed of forming machine, insert module and hot glue seamer is installed. The line works with 4 different formats of between 2,5 and 25 liters.

Equipment

Case erector BE2 / Plug-in module D14F / Hot-glue D35NC-H2

Advantages
  1. Optimization of the packaging resources.
  2. Reduction of manpower.
  3. Increased production.
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Automatic stretch wrapping of pallets with lightweight plastic materials

Multinational company of production of injected plastics. The main objective was to assume the baling of the pallets of the entire production plant coming from the multiple injectors. Due to the fragility and lightness of the load, a ram was integrated to keep the load stable during the baling and cover system to facilitate the task to the operator.

Automatic stretch wrapping of pallets with lightweight plastic materials

Spain, 2015

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Description

Multinational company of production of injected plastics. The main objective was to assume the baling of the pallets of the entire production plant coming from the multiple injectors. Due to the fragility and lightness of the load, a ram was integrated to keep the load stable during the baling and cover system to facilitate the task to the operator.

Equipment

Chain conveyors / Baler LINE / Top pallet cover COVER

Advantages
  1. Automation of the baling process
  2. Reduction of film consumption
  3. Updating systems
  4. Increased Productivity
  5. Reduction of occupational risks
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Frozen bread case packing automation

Bakery for processing high quality crafted products. The objective was to automate the process of fitting frozen bread bars, ensuring maximum quality and preservation of the product. In addition, to facilitate the operators job with a semiautomatic pallet stretch wrapper that was integrated at the end of the line.

Frozen bread case packing automation

Spain, 2012

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Description

Bakery for processing high quality crafted products. The objective was to automate the process of fitting frozen bread bars, ensuring maximum quality and preservation of the product. In addition, to facilitate the operators job with a semiautomatic pallet stretch wrapper that was integrated at the end of the line.

Equipment

Case erector BE3 / Box conveyors / Conveyor belt for product introduction / Case sealing D35NC / Semi-automatic stretch wrapper SINGLE MID

Advantages
  1. Embedding Process Automation
  2. Increased Productivity
  3. Consumable Reduction
  4. Reduction of occupational risks
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Complete end-of-line for liquid detergents

We automate the end of the entire line of bleach production and cleaning products for pools of 1,3,10 and 20 liters. Given the high seasonality of some of the products, there is a versatile installation that allows working in a wide variety of formats, allowing agile changes in production. The small plastic cans were fitted into an RSC carton using a 3-axis cartesian carton, while the large ones were palletized directly. The baling includes rain protector sheet allowing to store the product in the exterior.

Complete end-of-line for liquid detergents

France, 2013

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Description

We automate the end of the entire line of bleach production and cleaning products for pools of 1,3,10 and 20 liters. Given the high seasonality of some of the products, there is a versatile installation that allows working in a wide variety of formats, allowing agile changes in production. The small plastic cans were fitted into an RSC carton using a 3-axis cartesian carton, while the large ones were palletized directly. The baling includes rain protector sheet allowing to store the product in the exterior.

Equipment

Conveyors / Conveyer Bottles / Forming Machine BE3 / Packing Machine CPK8406 / L35CS Sealing Machine / Conveyor Boxes / Palletising Robot + DNC Header / LINE + COVER Baler

Advantages
  1. Complete automation of the processes of embedding (carton, embedding, closing) and palletizing (dispensing pallets, robotic palletizing, baling).
  2. Elimination of risks in the handling of chemical.
  3. Elimination of temporary labor and reduction of labor costs.
  4. Increase productivity of lines.
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Gantry palletizing of boxes from multiple lines and with different formats

Multinational pharmaceutical company for its logistics center requires the labeling of more than 100 carton formats. For the solution, a cartesian system was designed to depall the boxes, which come from two different lines, in order to label them and later re-integrate them into the line to be palletized in Europalet.

Gantry palletizing of boxes from multiple lines and with different formats

Spain, 2007

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Description

Multinational pharmaceutical company for its logistics center requires the labeling of more than 100 carton formats. For the solution, a cartesian system was designed to depall the boxes, which come from two different lines, in order to label them and later re-integrate them into the line to be palletized in Europalet.

Equipment

Pallet conveyors / Cartesian palletizer RM2

Advantages
  1. Automate the palletizing process
  2. Increased Productivity
  3. Palletizing space saving
  4. Ensure traceability of the product
  5. Reduction of occupational risks
  6. Reduction of labor
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Weight & volume registration for the shipment of boxes & pallets

Multinational company leader in the sector of electrical material, request to incorporate in its end of line the options of scale and volumetric in the relationship of the picking and to be able to automatically check the logistic expenses. In order to increase productivity and facilitate the work of the operators, a semi-automatic pallet nesting and baling process was carried out.

Weight & volume registration for the shipment of boxes & pallets

Spain, 2012

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Description

Multinational company leader in the sector of electrical material, request to incorporate in its end of line the options of scale and volumetric in the relationship of the picking and to be able to automatically check the logistic expenses. In order to increase productivity and facilitate the work of the operators, a semi-automatic pallet nesting and baling process was carried out.

Equipment

Pallet conveyors / Box conveyors / Scales / Volume calculation system / FENIX PLC baler

Advantages
  1. Automation of the baling process
  2. Smart Logistics Operator Distribution
  3. Decrease of space required
  4. Automatic volume and weight recording
  5. Reduction of labor
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End of full line of pre-cooked products

For a line of pre-cooked soups, the entire end-of-line project is developed, from the formation of boxes to palletizing, including anthropomorphic robot nesting and closed boxes with adhesive seal. The line works with a single format of boats and the same robot box is responsible for placing the lids in the boats.

End of full line of pre-cooked products

Francia, 2011

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Description

For a line of pre-cooked soups, the entire end-of-line project is developed, from the formation of boxes to palletizing, including anthropomorphic robot nesting and closed boxes with adhesive seal. The line works with a single format of boats and the same robot box is responsible for placing the lids in the boats.

Equipment

Forming machine BE3 / Robot dozer / L35CS sealing machine / Palletizing robot / Auxiliary conveyors

Advantages
  1. Automation of the entire end of line
  2. Increased Productivity
  3. Optimization of human resources
  4. Rationalization of the workspace
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Complete end-of-line for wine bottling company

For a wine bottler, we installed the necessary equipment to automate the process of forming, fitting and closing the boxes of the production line, as well as palletizing and baling. The line works with bottles of 0.75 and 1 liter in boxes of 6 and 12 units, with a maximum production of 4800 bottles / hour. A single multiformat head in the packer loads 24 bottles per cycle, filling 2 or 4 boxes according to capacity. The palletizing is done by a Cartesian robot.

Complete end-of-line for wine bottling company

España, 2004

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Description

For a wine bottler, we installed the necessary equipment to automate the process of forming, fitting and closing the boxes of the production line, as well as palletizing and baling. The line works with bottles of 0.75 and 1 liter in boxes of 6 and 12 units, with a maximum production of 4800 bottles / hour. A single multiformat head in the packer loads 24 bottles per cycle, filling 2 or 4 boxes according to capacity. The palletizing is done by a Cartesian robot.

Equipment

Trainer BE2 / Mechanical encapsulator CPK8402 / Container L35 / Cartesian palletiser RMS1 / Semi-automatic baler JUNIOR with motorized rollers / Conveyors various of boxes and pallets.

Advantages
  1. Complete automation of the end-of-line process
  2. Cost savings.
  3. Hand-held suppression.
  4. Increased production.
  5. Manipulation of several products without change of format.
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Automatic pallet stretch wrapping inside freezer at -28ºc

Frozen product warehouse for leading company in the industrial ice cream sector. An automatic bundling solution was carried out inside the freezing chamber for pallets with ice cream boxes. The installation works 365 days a year, 24 hours a day, in extreme conditions reaching the objectives set by the client.

Automatic pallet stretch wrapping inside freezer at -28ºc

Spain, 2005

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Description

Frozen product warehouse for leading company in the industrial ice cream sector. An automatic bundling solution was carried out inside the freezing chamber for pallets with ice cream boxes. The installation works 365 days a year, 24 hours a day, in extreme conditions reaching the objectives set by the client.

Equipment

SPIN Baler / Conveyors

Advantages
  1. Automate the baling process under freezing conditions
  2. Reduction of occupational risks
  3. Consumable savings
  4. Increased Productivity
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EQUIPMENT FOR ALL PROCESSES

CASE ERECTING
CASE PACKING
CASE SEALING
PALLETIZING
STRETCH WRAPPING

CASE ERECTOR

Both automatic and semiautomatic machines, DNC has the right equipment for every size of case and production requirement. Our case erectors are robust and reliable equipment, designed to work 24 hours a day, always delivering a maximum quality boxes as well as giving a great versatility.

CASE PACKING

Regardless of your product we may have a case packing soluction for you. Whether with our embedded CPK cells, by integrating arm robots or with a specially designed application for your product. Let our experts study your requirement and propose the most appropriate solution.

DNC case sealing solutions are suiteble for all levels of automation that your company may require. We have equipment for sealing of large boxes and for working with tape, hot glue or gummed paper.
Long life-cycle proofed machinery.

PALLETIZING

DNC's experience in the packaging sector is reflected in every palletizing project that we complete. A thorough analysis of the requirements of your installation will allow us to offer you the optimal solution, either with a gantry or arm robot, customized with its own designed and manufactured gripper.

STRETCH WRAPPING

The wide range of strech wrappers from DNC ensures that you will always find the most suitable equipment for your needs, whether in automatic or semiautomatic version. Equipment designed to work at high performance and / or with unstable loads.

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REQUEST ADVICE

Our experience in many sectors is your guarantee

A brief study allows us to determine the best equipment for your company

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