SOLUTIONS FOR THE FOOD INDUSTRY

Solutions that reach our customers’ goals

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Sophisticated Wedding Dress Casepacking

Company of design and preparation of wedding dresses. The project was to automate the packaging, reducing the size of the product package, without affecting the quality of the product, in order to reduce logistics costs.

Sophisticated Wedding Dress Casepacking

Spain, 2012

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Description

Company of design and preparation of wedding dresses. The project was to automate the packaging, reducing the size of the product package, without affecting the quality of the product, in order to reduce logistics costs.

Equipment

Conveyors / Conveyors BE5 / Container for air evacuation / Container D35NC of gummed paper / Conveyor truck

Advantages
  1. Automation of the coupling process of the dresses
  2. Save packaging material and transport costs
  3. Increase production
  4. Facilitate ergonomics of work
  5. Reduce storage space
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Fertilizer bags pallet stretch wrapping

In this project we carry out the baling process of pallets with fertilizer bags, from two production lines with two palletizers that concentrate on a single baler. The application can work with two options of baling: film or mesh.

Fertilizer bags pallet stretch wrapping

Spain, 2000

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Description

In this project we carry out the baling process of pallets with fertilizer bags, from two production lines with two palletizers that concentrate on a single baler. The application can work with two options of baling: film or mesh.

Equipment

Custom SPIN Conveyors / Balers

Advantages
  1. Increased production.
  2. Reduction of manpower.
  3. Unified baling in a single equipment.
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Complete end-of-line for corrosive chemical products

Company specializing in chemicals for water treatment. Automation of the process of fitting plastic bottles with 5 liter handle, carrying out the nesting in groups of four units, to increase the production ratios. Subsequently a single robot palletizes these boxes, as well as a second end of line of bottles of 25 liters. Both palletised pallets are transported to a single automatic baler.

Complete end-of-line for corrosive chemical products

Spain, 2013

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Description

Company specializing in chemicals for water treatment. Automation of the process of fitting plastic bottles with 5 liter handle, carrying out the nesting in groups of four units, to increase the production ratios. Subsequently a single robot palletizes these boxes, as well as a second end of line of bottles of 25 liters. Both palletised pallets are transported to a single automatic baler.

Equipment

Bottle Conveyors / BE3 Tray / CPK8406 Enclosure / L35CS Closer / Conveyor Boxes / Robot FANUC Palletizer + DNC Head / LINE + COVER Baler

Advantages
  1. Automate the nesting process: forming carton, nesting, closing
  2. Reduce the manipulation of the operator and reduce the occupational risk
  3. Customer workforce reduction
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Paper coil stretch wrapping

We are in charge of improving the baling of the tissue paper reels, resizing the machine so that it could accept larger material (dimensions: diameter 600-3000mm, maximum height of 2400mm and maximum weight of 3000 kilos). The feeding of the machine is done manually and next to the baler there is a system of weighing of coil integrated in the ground.

Paper coil stretch wrapping

Israel, 2014

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Description

We are in charge of improving the baling of the tissue paper reels, resizing the machine so that it could accept larger material (dimensions: diameter 600-3000mm, maximum height of 2400mm and maximum weight of 3000 kilos). The feeding of the machine is done manually and next to the baler there is a system of weighing of coil integrated in the ground.

Equipment

ROLLER Semiautomatic baler for coils

Advantages
  1. Baling optimization and improvement.
  2. Reduction of production times
  3. Adaptation of the baler to the special measures of the product.
  4. Weighing of product with scale attached to the baler.
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Stretch wrapping in frozen chamber

In the product distribution center of a fast-food chain, it was required to pack wheeled carts containing boxes of frozen meat. The balers were placed inside the freezing chamber and worked up to -27 ° C. The baler platform was adapted to the reception of the carriages, being locked during the baling process. During the baling process, an adhesive seal (ANFID) was placed on the film at the same time as the car was protected.

Stretch wrapping in frozen chamber

France, 2014

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Description

In the product distribution center of a fast-food chain, it was required to pack wheeled carts containing boxes of frozen meat. The balers were placed inside the freezing chamber and worked up to -27 ° C. The baler platform was adapted to the reception of the carriages, being locked during the baling process. During the baling process, an adhesive seal (ANFID) was placed on the film at the same time as the car was protected.

Equipment

Balers for semi-automatic pallets FENIX / Access ramps

Advantages
  1. Adapting the baling process to the customer's product handling system
  2. Working under freezing chamber conditions
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Automation of 2 independent end-of-lines for frozen bread

Large-scale industrial bakery for pre-cooked bread production. The goal was to meet the high production objectives by automating the process of fitting bread loaves and facilitating logistics by integrating a semi-automatic SINGLE MID baler. Thanks to the high performance the customer commissioned the automation of the second of its lines.

Automation of 2 independent end-of-lines for frozen bread

Spain, 2016

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Description

Large-scale industrial bakery for pre-cooked bread production. The goal was to meet the high production objectives by automating the process of fitting bread loaves and facilitating logistics by integrating a semi-automatic SINGLE MID baler. Thanks to the high performance the customer commissioned the automation of the second of its lines.

Equipment

Case erector BE3 / Box conveyors / Conveyor belt for product introduction / Container box D35NC / Semi-automatic pallet baler SINGLE MID

Advantages
  1. Automate the nesting process
  2. Increased Productivity
  3. Higher performance of operators
  4. Consumable Reduction
  5. Reduction of occupational risks
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Stretch wrapping of special pallets with very light textile products

Textile company of exclusive production for multinational leader in decoration. A final line system was developed for the baling of their special pallets, some with cardboard base and others with bases of plastic legs. The loads are very bulky and light, so a specific baling cycle is designed that allows the correct fastening of the assembly.

Stretch wrapping of special pallets with very light textile products

Spain, 2014

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Description

Textile company of exclusive production for multinational leader in decoration. A final line system was developed for the baling of their special pallets, some with cardboard base and others with bases of plastic legs. The loads are very bulky and light, so a specific baling cycle is designed that allows the correct fastening of the assembly.

Equipment

Conveyors of entry and exit for carton pallets / 2 LINE baler with motorized piston

Advantages
  1. Automation of pallet baling process
  2. Consumable savings
  3. Increased Productivity
  4. Customer workforce reduction
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End of full line of pre-cooked products

For a line of pre-cooked soups, the entire end-of-line project is developed, from the formation of boxes to palletizing, including anthropomorphic robot nesting and closed boxes with adhesive seal. The line works with a single format of boats and the same robot box is responsible for placing the lids in the boats.

End of full line of pre-cooked products

Francia, 2011

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Description

For a line of pre-cooked soups, the entire end-of-line project is developed, from the formation of boxes to palletizing, including anthropomorphic robot nesting and closed boxes with adhesive seal. The line works with a single format of boats and the same robot box is responsible for placing the lids in the boats.

Equipment

Forming machine BE3 / Robot dozer / L35CS sealing machine / Palletizing robot / Auxiliary conveyors

Advantages
  1. Automation of the entire end of line
  2. Increased Productivity
  3. Optimization of human resources
  4. Rationalization of the workspace
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Polystyrene tray pallet stretch wrapping

In a manufacturer of porexpán trays, we carry out the baling of pallets with loads of a great volume, very light and very unstable.

Polystyrene tray pallet stretch wrapping

Spain, 2008

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Description

In a manufacturer of porexpán trays, we carry out the baling of pallets with loads of a great volume, very light and very unstable.

Equipment

Conveyors / Baler LINE with tamper

Advantages
  1. Automate the baling process of very tall and light pallets.
  2. Handle a very unstable product, holding it with the baler.
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Automated forming, weighing and labeling of processed meats

Meat company supplier of multinational leader in "fastfood" restaurants. With the aim of increasing production, we implemented a third automatic line of forming, weighing, labeling and carton closing. In the baling process, semi-automatic machinery was chosen. The working temperature oscillated between 6ºC and 8ºC. Part of the installation made in stainless steel to ensure hygiene and facilitate cleaning.

Automated forming, weighing and labeling of processed meats

España, 2013

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Description

Meat company supplier of multinational leader in "fastfood" restaurants. With the aim of increasing production, we implemented a third automatic line of forming, weighing, labeling and carton closing. In the baling process, semi-automatic machinery was chosen. The working temperature oscillated between 6ºC and 8ºC. Part of the installation made in stainless steel to ensure hygiene and facilitate cleaning.

Equipment

Forming machine BE3 / Conveyors of boxes / Sealer D35NC of seal / Semiautomatic baler SINGLE MID

Advantages
  1. Automate the process of forming and closing boxes
  2. Simplify the transport of boxes through different areas
  3. Semi-automatic pallet packing
  4. Cost reduction
  5. Increased Productivity
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Case forming and palletizing of raw materials for food

Line of production of vegetable fats and oils in which the process of forming and closing the boxes and feeding them to the filling of the plant was automated, as well as the automated process of palletizing boxes and barrels up to 20kg From another line. After the closure of boxes, a metal detection station with rejection is integrated. The same head allows the RM robot to work simultaneously with boxes and barrels.

Case forming and palletizing of raw materials for food

Australia, 2009

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Description

Line of production of vegetable fats and oils in which the process of forming and closing the boxes and feeding them to the filling of the plant was automated, as well as the automated process of palletizing boxes and barrels up to 20kg From another line. After the closure of boxes, a metal detection station with rejection is integrated. The same head allows the RM robot to work simultaneously with boxes and barrels.

Equipment

Formadora BE3-HM / Closer D35NC-H1 hot glue / Cartesian palletizer RM2 / Conveying machines for boxes and pallets

Advantages
  1. Modernization of training processes and closing of boxes.
  2. Reduction of manpower.
  3. Elimination of occupational hazards in the palletizing process.
  4. Concentration of two lines in a single unit of palletizing.
  5. Optimization of space in the workstation.
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Forming and casepacking of wine bottles

In a winery is carried out an automation process in the formed, embedded and closed boxes of wine of 6 and 12 bottles. The closing of the boxes is done with hot glue.

Forming and casepacking of wine bottles

España, 2004

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Description

In a winery is carried out an automation process in the formed, embedded and closed boxes of wine of 6 and 12 bottles. The closing of the boxes is done with hot glue.

Equipment

BE2HM Forming Machine / Mechanical Envelope CPK8402 / L35H1 Forming Machine / MIDO Semi-Automatic Forming Machine

Advantages
  1. Embedding process automation.
  2. Cost reduction.
  3. Increase in production
  4. Better presentation of product.
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Pick-&-Place for corn pancakes

Pick-and-place made to measure that feeds corn fritters a fryer, with the particularity that there is no contact between the product and the head of the robot, thus avoiding both breakages and loss of flour from the pancakes. The system includes the grouping prior to picking. The installation consists of two twin lines, controlled by a single operator. In a second phase, the lines were modified doubling the production and arriving until 500 units / minute.

Pick-&-Place for corn pancakes

UK, 2010 & 2015

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Description

Pick-and-place made to measure that feeds corn fritters a fryer, with the particularity that there is no contact between the product and the head of the robot, thus avoiding both breakages and loss of flour from the pancakes. The system includes the grouping prior to picking. The installation consists of two twin lines, controlled by a single operator. In a second phase, the lines were modified doubling the production and arriving until 500 units / minute.

Equipment

Robots Pick - & - Place / Auxiliary Food Conveyors

Advantages
  1. Reduction to one third of the required labor force.
  2. Significant increase in the productivity of the line.
  3. Fast return on investment.
  4. Non-contact food product handling.
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Embedded wrap around and palletized paint containers

For a paint manufacturer, specialized in the automotive sector, a compact system of packing and closing with hot glue for metal and plastic containers using a wrap-around box is proposed. The line works with 5 different formats, all in packs of three units. At the output of the box, an injet system for coding and marking is integrated. Next, an anthropomorphic robot is responsible for introducing the boxes into plastic buckets that, once filled, the same robot palletizes in two positions at ground level.

Embedded wrap around and palletized paint containers

Spain, 2016

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Description

For a paint manufacturer, specialized in the automotive sector, a compact system of packing and closing with hot glue for metal and plastic containers using a wrap-around box is proposed. The line works with 5 different formats, all in packs of three units. At the output of the box, an injet system for coding and marking is integrated. Next, an anthropomorphic robot is responsible for introducing the boxes into plastic buckets that, once filled, the same robot palletizes in two positions at ground level.

Equipment

Wrap-around packer, modular belt conveyors, motorized roller conveyors, anthropomorphic robot with multifunction head.

Advantages
  1. Automate a manual process
  2. Integrate 5 formats into a single wrap-around solution
  3. A single operator in the whole line
  4. Multifunction robot head for handling boxes and trays.
  5. Very compact installation in a small space
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EQUIPMENT FOR ALL PROCESSES

CASE ERECTING
CASE PACKING
CASE SEALING
PALLETIZING
STRETCH WRAPPING

CASE ERECTOR

Both automatic and semiautomatic machines, DNC has the right equipment for every size of case and production requirement. Our case erectors are robust and reliable equipment, designed to work 24 hours a day, always delivering a maximum quality boxes as well as giving a great versatility.

CASE PACKING

Regardless of your product we may have a case packing soluction for you. Whether with our embedded CPK cells, by integrating arm robots or with a specially designed application for your product. Let our experts study your requirement and propose the most appropriate solution.

DNC case sealing solutions are suiteble for all levels of automation that your company may require. We have equipment for sealing of large boxes and for working with tape, hot glue or gummed paper.
Long life-cycle proofed machinery.

PALLETIZING

DNC's experience in the packaging sector is reflected in every palletizing project that we complete. A thorough analysis of the requirements of your installation will allow us to offer you the optimal solution, either with a gantry or arm robot, customized with its own designed and manufactured gripper.

STRETCH WRAPPING

The wide range of strech wrappers from DNC ensures that you will always find the most suitable equipment for your needs, whether in automatic or semiautomatic version. Equipment designed to work at high performance and / or with unstable loads.

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REQUEST ADVICE

Our experience in many sectors is your guarantee

A brief study allows us to determine the best equipment for your company

Thanks!

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