SOLUTIONS FOR THE CHEMICAL INDUSTRY

Solutions that reach our customers’ goals

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Embedded wrap around and palletized paint containers

For a paint manufacturer, specialized in the automotive sector, a compact system of packing and closing with hot glue for metal and plastic containers using a wrap-around box is proposed. The line works with 5 different formats, all in packs of three units. At the output of the box, an injet system for coding and marking is integrated. Next, an anthropomorphic robot is responsible for introducing the boxes into plastic buckets that, once filled, the same robot palletizes in two positions at ground level.

Embedded wrap around and palletized paint containers

Spain, 2016

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Description

For a paint manufacturer, specialized in the automotive sector, a compact system of packing and closing with hot glue for metal and plastic containers using a wrap-around box is proposed. The line works with 5 different formats, all in packs of three units. At the output of the box, an injet system for coding and marking is integrated. Next, an anthropomorphic robot is responsible for introducing the boxes into plastic buckets that, once filled, the same robot palletizes in two positions at ground level.

Equipment

Wrap-around packer, modular belt conveyors, motorized roller conveyors, anthropomorphic robot with multifunction head.

Advantages
  1. Automate a manual process
  2. Integrate 5 formats into a single wrap-around solution
  3. A single operator in the whole line
  4. Multifunction robot head for handling boxes and trays.
  5. Very compact installation in a small space
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Cardboard stretch wrapping

A stretch film baling solution was made to strapped pallets of folded and stacked cartons. The loads are very diverse, unstable and light weight, including very wide loads (up to 1600mm) so the baler had to be oversized. The load also has to be baled next to the base of the pallet to guarantee its stability, so that included in the installation a pallet lift-centering system. The baler supports the reception of pallets of different sizes at random. The cadence of the line is always above 45 pallets / hour.

Cardboard stretch wrapping

Argentina, 2014

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Description

A stretch film baling solution was made to strapped pallets of folded and stacked cartons. The loads are very diverse, unstable and light weight, including very wide loads (up to 1600mm) so the baler had to be oversized. The load also has to be baled next to the base of the pallet to guarantee its stability, so that included in the installation a pallet lift-centering system. The baler supports the reception of pallets of different sizes at random. The cadence of the line is always above 45 pallets / hour.

Equipment

SPIN Rotary Arm Pallet Baler with Pallet Lifter / Centrifuge / Pallet Conveyors

Advantages
  1. Loading of loads up to 1600mm wide.
  2. Concentrate mixed loads of different sizes on a single equipment.
  3. Ensure stability of the pallet by baling base and load set.
  4. Automatic cut of the film, regardless of the size of the pallet.
  5. Ensure constant production flow in high cadence.
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Unstable empty plastic drums pallet stretch wrapping

Manufacturer of lightweight and high volume plastic shells with irregular shape that are manually palletized and then automatically wrapped according to the requirements of their load, thanks to the reading of a bar code. The cell is designed with two inputs and one output in three possible directions. Also promoted the rise of pallets to an upper floor.

Unstable empty plastic drums pallet stretch wrapping

Spain, 2000-2016

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Description

Manufacturer of lightweight and high volume plastic shells with irregular shape that are manually palletized and then automatically wrapped according to the requirements of their load, thanks to the reading of a bar code. The cell is designed with two inputs and one output in three possible directions. Also promoted the rise of pallets to an upper floor.

Equipment

Conveyors / Turntable / SPIN Baler / COVER Cover / Barcode Reading

Advantages
  1. Automated baling process
  2. Extensive film saving
  3. Increased Productivity
  4. Increase worker safety
  5. Customer workforce reduction
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Palletizing cell for large panels

An automation process was carried out in the final baling of the line.

Palletizing cell for large panels

Spain, 2012

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Description

An automation process was carried out in the final baling of the line.

Equipment

Conveyors / Anthropomorphic Robot FANUC / Baler LINE / Automatic Top Coverage System COVER / Pallet Conveyors.

Advantages
  1. Automate the baling process
  2. Reduction of labor
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Palletizing paper boxes

From two production lines of paper boxes, the boxes are palletized in two separate stations, each with a different product. The palletizing is carried out at ground level and the pallets are automatically ejected by motorized rollers.

Palletizing paper boxes

España, 2000

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Description

From two production lines of paper boxes, the boxes are palletized in two separate stations, each with a different product. The palletizing is carried out at ground level and the pallets are automatically ejected by motorized rollers.

Equipment

Conveyors / Cartesian Palletizer RM2

Advantages
  1. Elimination of labor in the process of palletizing.
  2. Increased productivity.
  3. Increase working hours of the line.
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Automatic casepacking of paint cans of 1 and 5 lts

Company of production of painting. Automation of the process of nesting paint cans of 1 and 5 liters from a single line of packaging. The installation consisted of the formation of cardboard boxes, the grouping and the nesting by an anthropomorphic robot and later closed.

Automatic casepacking of paint cans of 1 and 5 lts

Saudi Arabia, 2016

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Description

Company of production of painting. Automation of the process of nesting paint cans of 1 and 5 liters from a single line of packaging. The installation consisted of the formation of cardboard boxes, the grouping and the nesting by an anthropomorphic robot and later closed.

Equipment

Conveyors / Conveyors BE3 / Embedding robot / Sealing machine D35NC

Advantages
  1. Embedding Process Automation
  2. Integration into the customer's production line
  3. Reduced packaging costs
  4. Customer workforce reduction
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Palletizing of large-size cocoa powder packages

In order to facilitate the handling of large size and heavy containers, the palletizing process of the boxes is automated, with pallet dispenser, cardboard interlayer placement and automatic stretch wrapping.

Palletizing of large-size cocoa powder packages

Spain, 2009

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Description

In order to facilitate the handling of large size and heavy containers, the palletizing process of the boxes is automated, with pallet dispenser, cardboard interlayer placement and automatic stretch wrapping.

Equipment

Pallet dispenser AT1280 / Cartesian palletiser RMS1 / Stretch wrapper LINE / Pallet conveyors.

Advantages
  1. Avoid manual manipulation of large weights
  2. Increased production
  3. Optimization of the workforce
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Wine box palletizing and stretch wrapping

In bottling plant of wine, the palletizing and baling of the wine boxes is automated. In the palletizing robot RM1 a double head is installed to guarantee the production required by the customer. The baling includes anlucid protection.

Wine box palletizing and stretch wrapping

Spain, 1999

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Description

In bottling plant of wine, the palletizing and baling of the wine boxes is automated. In the palletizing robot RM1 a double head is installed to guarantee the production required by the customer. The baling includes anlucid protection.

Equipment

Conveyors / Pallet Dispenser / Cartesian Palletizer RM1 / SENIOR L Conveyor with COVER

Advantages
  1. Automated palletizing and baling process
  2. Customer workforce reduction
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Pallet stretch wrapping in logistic centers

For different logistics platforms of a supermarket chain, an automated baling process is carried out for pallets containing food products of varying load. The pallets are transported with built-in roller paths to work at ground level. The same installation is replicated in different plants, both to work under normal conditions and in chambers at -28ºC.

Pallet stretch wrapping in logistic centers

Spain, 2006

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Description

For different logistics platforms of a supermarket chain, an automated baling process is carried out for pallets containing food products of varying load. The pallets are transported with built-in roller paths to work at ground level. The same installation is replicated in different plants, both to work under normal conditions and in chambers at -28ºC.

Equipment

Baler SPIN / Conveyors of pallets.

Advantages
  1. Baling automation.
  2. Constant and regular production.
  3. Elimination of labor.
  4. Savings on film consumption.
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Warehouse logistics automation for a textile multinational company

Multi-national clothing company prêt-a-porter  with specific requirements for the handling of boxes. The automation consisted in supplying large formed boxes for the picking of the different references of the brand, completing the high level of productivity requirement and achieving greater end-of-line efficiency. 

Warehouse logistics automation for a textile multinational company

Spain, 2011

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Description

Multi-national clothing company prêt-a-porter  with specific requirements for the handling of boxes. The automation consisted in supplying large formed boxes for the picking of the different references of the brand, completing the high level of productivity requirement and achieving greater end-of-line efficiency. 

Equipment

Space Case Erector BE5

Advantages
  1. Automation of the process of forming and sealing boxes
  2. Specific design of large coaches
  3. Consumable savings
  4. Reduction of occupational risks
  5. Increased Line Productivity
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Dispensing and conveying of pallets with meat cases in refrigerated zone

Food company, leader in its sector, that realizes the complete cycle in the elaboration of its products. The objective was to palletize the plastic boxes, characteristics of their production, and automatically transfer the pallets from the robot palletizer to the storage area without the intervention of any operator.

Dispensing and conveying of pallets with meat cases in refrigerated zone

Spain, 2012

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Description

Food company, leader in its sector, that realizes the complete cycle in the elaboration of its products. The objective was to palletize the plastic boxes, characteristics of their production, and automatically transfer the pallets from the robot palletizer to the storage area without the intervention of any operator.

Equipment

Pallet conveyors / Pallet dispenser AT1280 / Turntable / Guided cart

Advantages
  1. Automation of pallet transfer
  2. Automatic pallet supply
  3. Automate systems and increase productivity
  4. Reduction of occupational risks
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Formed and closed boxes in logistics center

In a logistics center with an automated warehouse, 4 formers are installed, each working with a single box measurement. Each carton is transported on a different line, which includes a picking point where an operator fills it manually, later grouping into two lines that include automatic multi-format D45NC seamers.

Formed and closed boxes in logistics center

Spain, 2015

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Description

In a logistics center with an automated warehouse, 4 formers are installed, each working with a single box measurement. Each carton is transported on a different line, which includes a picking point where an operator fills it manually, later grouping into two lines that include automatic multi-format D45NC seamers.

Equipment

Conveyors / Conveyors BE / Closer D45NC of seal

Advantages
  1. Automation of processes formed and closed.
  2. Increased productivity.
  3. Optimization of the workforce.
  4. Simplify the work process by eliminating formatting changes.
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Palletizing of cereal sacks

In a cereal packaging plant, we automated the palletizing of 50kg bags of grain. In order to handle the bags that are raffia and very slippery, a special clip is developed. In addition, to stabilize the load on the bags, we work with square rollers, allowing a correct palletizing. Once the pallet is finished, it is automatically transported to the baler.

Palletizing of cereal sacks

España, 2001

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Description

In a cereal packaging plant, we automated the palletizing of 50kg bags of grain. In order to handle the bags that are raffia and very slippery, a special clip is developed. In addition, to stabilize the load on the bags, we work with square rollers, allowing a correct palletizing. Once the pallet is finished, it is automatically transported to the baler.

Equipment

Conveyors / Cartesian Palletizer RM1 / Senior Baler L

Advantages
  1. Automation of end-of-line processes.
  2. Elimination of manual manipulation of heavy products.
  3. Perfect palletization of very unstable loads.
  4. Increased production.
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Palletizing of frozen bread boxes

In a frozen bread factory, with very little availability of space, an installation is carried out to transport boxes and bars of frozen bread to the filling point. The filling and first weight control is done manually, to later pass to a sealing seam behind which, integrated in the conveyor belt, there is a weigher that rejects the boxes out of tolerance. The installation is completed with an anthropomorphic robot that palletizes the boxes, previously labeled, directly on the roller platform of the baler. Once the pallet is baled, it is taken to the cold store by a railcar. The line works with four different box formats for loads of between 4 and 12kg.

Palletizing of frozen bread boxes

España, 2015

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Description

In a frozen bread factory, with very little availability of space, an installation is carried out to transport boxes and bars of frozen bread to the filling point. The filling and first weight control is done manually, to later pass to a sealing seam behind which, integrated in the conveyor belt, there is a weigher that rejects the boxes out of tolerance. The installation is completed with an anthropomorphic robot that palletizes the boxes, previously labeled, directly on the roller platform of the baler. Once the pallet is baled, it is taken to the cold store by a railcar. The line works with four different box formats for loads of between 4 and 12kg.

Equipment

Various conveyors / D35NC sealing machine / Weighing machine / Antropomorphic robot / Automatic baler LINE / Guided cart

Advantages
  1. Complete automated end of line.
  2. Very compact installation.
  3. Customer workforce reduction
  4. Identification of finished product for better storage logistics.
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EQUIPMENT FOR ALL PROCESSES

CASE ERECTING
CASE PACKING
CASE SEALING
PALLETIZING
STRETCH WRAPPING

CASE ERECTOR

Both automatic and semiautomatic machines, DNC has the right equipment for every size of case and production requirement. Our case erectors are robust and reliable equipment, designed to work 24 hours a day, always delivering a maximum quality boxes as well as giving a great versatility.

CASE PACKING

Regardless of your product we may have a case packing soluction for you. Whether with our embedded CPK cells, by integrating arm robots or with a specially designed application for your product. Let our experts study your requirement and propose the most appropriate solution.

DNC case sealing solutions are suiteble for all levels of automation that your company may require. We have equipment for sealing of large boxes and for working with tape, hot glue or gummed paper.
Long life-cycle proofed machinery.

PALLETIZING

DNC's experience in the packaging sector is reflected in every palletizing project that we complete. A thorough analysis of the requirements of your installation will allow us to offer you the optimal solution, either with a gantry or arm robot, customized with its own designed and manufactured gripper.

STRETCH WRAPPING

The wide range of strech wrappers from DNC ensures that you will always find the most suitable equipment for your needs, whether in automatic or semiautomatic version. Equipment designed to work at high performance and / or with unstable loads.

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REQUEST ADVICE

Our experience in many sectors is your guarantee

A brief study allows us to determine the best equipment for your company

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