SOLUTIONS WITH CASE ERECTORS

Solutions that reach our customers’ goals

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Palletizing of automotive lubricants

For a manufacturer of automotive lubricants an automated process is carried out at the end of the palletizing line to avoid errors in the different orders with the material references and to avoid the manual manipulation of boxes weighing between 20 and 30 kg. With a robot palletizer RMS-2, it is palletized from two different lines in two palletizing stations that work with different pallet measurements. A single spindle works with the different box formats, while placing a sheet of cardboard between layers.

Palletizing of automotive lubricants

Spain, 2006

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Description

For a manufacturer of automotive lubricants an automated process is carried out at the end of the palletizing line to avoid errors in the different orders with the material references and to avoid the manual manipulation of boxes weighing between 20 and 30 kg. With a robot palletizer RMS-2, it is palletized from two different lines in two palletizing stations that work with different pallet measurements. A single spindle works with the different box formats, while placing a sheet of cardboard between layers.

Equipment

Conveyors / Formadora BE3 / Cartesian Palletizer RMS-2

Advantages
  1. Automation the palletizing process.
  2. Automatic classification of boxes according to type.
  3. Increased productivity.
  4. Optimization of the workforce.
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Palletizing cell for large panels

An automation process was carried out in the final baling of the line.

Palletizing cell for large panels

Spain, 2012

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Description

An automation process was carried out in the final baling of the line.

Equipment

Conveyors / Anthropomorphic Robot FANUC / Baler LINE / Automatic Top Coverage System COVER / Pallet Conveyors.

Advantages
  1. Automate the baling process
  2. Reduction of labor
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Complete end-of-line for corrosive chemical products

Company specializing in chemicals for water treatment. Automation of the process of fitting plastic bottles with 5 liter handle, carrying out the nesting in groups of four units, to increase the production ratios. Subsequently a single robot palletizes these boxes, as well as a second end of line of bottles of 25 liters. Both palletised pallets are transported to a single automatic baler.

Complete end-of-line for corrosive chemical products

Spain, 2013

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Description

Company specializing in chemicals for water treatment. Automation of the process of fitting plastic bottles with 5 liter handle, carrying out the nesting in groups of four units, to increase the production ratios. Subsequently a single robot palletizes these boxes, as well as a second end of line of bottles of 25 liters. Both palletised pallets are transported to a single automatic baler.

Equipment

Bottle Conveyors / BE3 Tray / CPK8406 Enclosure / L35CS Closer / Conveyor Boxes / Robot FANUC Palletizer + DNC Head / LINE + COVER Baler

Advantages
  1. Automate the nesting process: forming carton, nesting, closing
  2. Reduce the manipulation of the operator and reduce the occupational risk
  3. Customer workforce reduction
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Wine box palletizing and stretch wrapping

In bottling plant of wine, the palletizing and baling of the wine boxes is automated. In the palletizing robot RM1 a double head is installed to guarantee the production required by the customer. The baling includes anlucid protection.

Wine box palletizing and stretch wrapping

Spain, 1999

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Description

In bottling plant of wine, the palletizing and baling of the wine boxes is automated. In the palletizing robot RM1 a double head is installed to guarantee the production required by the customer. The baling includes anlucid protection.

Equipment

Conveyors / Pallet Dispenser / Cartesian Palletizer RM1 / SENIOR L Conveyor with COVER

Advantages
  1. Automated palletizing and baling process
  2. Customer workforce reduction
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Automatic stretch wrapping of pallets with lightweight plastic materials

Multinational company of production of injected plastics. The main objective was to assume the baling of the pallets of the entire production plant coming from the multiple injectors. Due to the fragility and lightness of the load, a ram was integrated to keep the load stable during the baling and cover system to facilitate the task to the operator.

Automatic stretch wrapping of pallets with lightweight plastic materials

Spain, 2015

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Description

Multinational company of production of injected plastics. The main objective was to assume the baling of the pallets of the entire production plant coming from the multiple injectors. Due to the fragility and lightness of the load, a ram was integrated to keep the load stable during the baling and cover system to facilitate the task to the operator.

Equipment

Chain conveyors / Baler LINE / Top pallet cover COVER

Advantages
  1. Automation of the baling process
  2. Reduction of film consumption
  3. Updating systems
  4. Increased Productivity
  5. Reduction of occupational risks
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Complete end-of-line for plastic bags

In a single-use plastic bag factory, we automate product nesting and palletizing. The installation consists of two palletizing lines that concentrate the production of 2 and 3 independent lines of product, each with its own boxforming machine, receiving the product and sealing the box by means of a seal or hotmelt. Each end of line has its own robot palletizer and its baler, one of which receives the pallets by means of a railcar.

Complete end-of-line for plastic bags

USA, 2016

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Description

In a single-use plastic bag factory, we automate product nesting and palletizing. The installation consists of two palletizing lines that concentrate the production of 2 and 3 independent lines of product, each with its own boxforming machine, receiving the product and sealing the box by means of a seal or hotmelt. Each end of line has its own robot palletizer and its baler, one of which receives the pallets by means of a railcar.

Equipment

Formers BE3 and BE5 / Conveyors / Boxes L35CS / Robot anthropomorphic / Baler SENIOR / Carriage for pallets

Advantages
  1. Automate the process of embedding (carton, embedding, closing) and palletizing (dispensing empty pallets, palletizing, baling)
  2. Mixing several lines in the same palletizer
  3. Rationalization of space and handling of loads
  4. Optimization of the client's workforce
  5. Increased overall productivity on the lines
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Frozen bread case packing automation

Bakery for processing high quality crafted products. The objective was to automate the process of fitting frozen bread bars, ensuring maximum quality and preservation of the product. In addition, to facilitate the operators job with a semiautomatic pallet stretch wrapper that was integrated at the end of the line.

Frozen bread case packing automation

Spain, 2012

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Description

Bakery for processing high quality crafted products. The objective was to automate the process of fitting frozen bread bars, ensuring maximum quality and preservation of the product. In addition, to facilitate the operators job with a semiautomatic pallet stretch wrapper that was integrated at the end of the line.

Equipment

Case erector BE3 / Box conveyors / Conveyor belt for product introduction / Case sealing D35NC / Semi-automatic stretch wrapper SINGLE MID

Advantages
  1. Embedding Process Automation
  2. Increased Productivity
  3. Consumable Reduction
  4. Reduction of occupational risks
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Paper coil stretch wrapping

We are in charge of improving the baling of the tissue paper reels, resizing the machine so that it could accept larger material (dimensions: diameter 600-3000mm, maximum height of 2400mm and maximum weight of 3000 kilos). The feeding of the machine is done manually and next to the baler there is a system of weighing of coil integrated in the ground.

Paper coil stretch wrapping

Israel, 2014

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Description

We are in charge of improving the baling of the tissue paper reels, resizing the machine so that it could accept larger material (dimensions: diameter 600-3000mm, maximum height of 2400mm and maximum weight of 3000 kilos). The feeding of the machine is done manually and next to the baler there is a system of weighing of coil integrated in the ground.

Equipment

ROLLER Semiautomatic baler for coils

Advantages
  1. Baling optimization and improvement.
  2. Reduction of production times
  3. Adaptation of the baler to the special measures of the product.
  4. Weighing of product with scale attached to the baler.
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Warehouse logistics automation for a textile multinational company

Multi-national clothing company prêt-a-porter  with specific requirements for the handling of boxes. The automation consisted in supplying large formed boxes for the picking of the different references of the brand, completing the high level of productivity requirement and achieving greater end-of-line efficiency. 

Warehouse logistics automation for a textile multinational company

Spain, 2011

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Description

Multi-national clothing company prêt-a-porter  with specific requirements for the handling of boxes. The automation consisted in supplying large formed boxes for the picking of the different references of the brand, completing the high level of productivity requirement and achieving greater end-of-line efficiency. 

Equipment

Space Case Erector BE5

Advantages
  1. Automation of the process of forming and sealing boxes
  2. Specific design of large coaches
  3. Consumable savings
  4. Reduction of occupational risks
  5. Increased Line Productivity
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Complete end-of-line for chemical dye cans

We automate 6 lines of production of paints for the automotive sector with several formats of metal cans each (from 200 ml to 5 ltr) which includes the assembly of boxes, fitting of product in RSC box, closure of the box by adhesive seal, The dispensing of empty pallets, Cartesian palletiser of 3 axes and final baling of pallets. All lines are multi-product, so you have to ensure agile and accurate formatting adjustments.

Complete end-of-line for chemical dye cans

Grecia, 2007

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Description

We automate 6 lines of production of paints for the automotive sector with several formats of metal cans each (from 200 ml to 5 ltr) which includes the assembly of boxes, fitting of product in RSC box, closure of the box by adhesive seal, The dispensing of empty pallets, Cartesian palletiser of 3 axes and final baling of pallets. All lines are multi-product, so you have to ensure agile and accurate formatting adjustments.

Equipment

Container carriers / Formers BE3 / Packer CPK8406 / Sealer D35NC of seal / Pallet dispenser AL1212 / Cartesian palletizer RM1 / Baler LINE / Conveyors of pallets.

Advantages
  1. Automation of end-of-line processes.
  2. Rationalization of processes and space in the plant.
  3. Increased production.
  4. Significant increase in productive efficiency.
  5. Optimization of labor.
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Dispensing and conveying of pallets with meat cases in refrigerated zone

Food company, leader in its sector, that realizes the complete cycle in the elaboration of its products. The objective was to palletize the plastic boxes, characteristics of their production, and automatically transfer the pallets from the robot palletizer to the storage area without the intervention of any operator.

Dispensing and conveying of pallets with meat cases in refrigerated zone

Spain, 2012

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Description

Food company, leader in its sector, that realizes the complete cycle in the elaboration of its products. The objective was to palletize the plastic boxes, characteristics of their production, and automatically transfer the pallets from the robot palletizer to the storage area without the intervention of any operator.

Equipment

Pallet conveyors / Pallet dispenser AT1280 / Turntable / Guided cart

Advantages
  1. Automation of pallet transfer
  2. Automatic pallet supply
  3. Automate systems and increase productivity
  4. Reduction of occupational risks
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Automation of 2 independent end-of-lines for frozen bread

Large-scale industrial bakery for pre-cooked bread production. The goal was to meet the high production objectives by automating the process of fitting bread loaves and facilitating logistics by integrating a semi-automatic SINGLE MID baler. Thanks to the high performance the customer commissioned the automation of the second of its lines.

Automation of 2 independent end-of-lines for frozen bread

Spain, 2016

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Description

Large-scale industrial bakery for pre-cooked bread production. The goal was to meet the high production objectives by automating the process of fitting bread loaves and facilitating logistics by integrating a semi-automatic SINGLE MID baler. Thanks to the high performance the customer commissioned the automation of the second of its lines.

Equipment

Case erector BE3 / Box conveyors / Conveyor belt for product introduction / Container box D35NC / Semi-automatic pallet baler SINGLE MID

Advantages
  1. Automate the nesting process
  2. Increased Productivity
  3. Higher performance of operators
  4. Consumable Reduction
  5. Reduction of occupational risks
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Stretch wrapping of special pallets with very light textile products

Textile company of exclusive production for multinational leader in decoration. A final line system was developed for the baling of their special pallets, some with cardboard base and others with bases of plastic legs. The loads are very bulky and light, so a specific baling cycle is designed that allows the correct fastening of the assembly.

Stretch wrapping of special pallets with very light textile products

Spain, 2014

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Description

Textile company of exclusive production for multinational leader in decoration. A final line system was developed for the baling of their special pallets, some with cardboard base and others with bases of plastic legs. The loads are very bulky and light, so a specific baling cycle is designed that allows the correct fastening of the assembly.

Equipment

Conveyors of entry and exit for carton pallets / 2 LINE baler with motorized piston

Advantages
  1. Automation of pallet baling process
  2. Consumable savings
  3. Increased Productivity
  4. Customer workforce reduction
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Gantry palletizing of boxes from multiple lines and with different formats

Multinational pharmaceutical company for its logistics center requires the labeling of more than 100 carton formats. For the solution, a cartesian system was designed to depall the boxes, which come from two different lines, in order to label them and later re-integrate them into the line to be palletized in Europalet.

Gantry palletizing of boxes from multiple lines and with different formats

Spain, 2007

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Description

Multinational pharmaceutical company for its logistics center requires the labeling of more than 100 carton formats. For the solution, a cartesian system was designed to depall the boxes, which come from two different lines, in order to label them and later re-integrate them into the line to be palletized in Europalet.

Equipment

Pallet conveyors / Cartesian palletizer RM2

Advantages
  1. Automate the palletizing process
  2. Increased Productivity
  3. Palletizing space saving
  4. Ensure traceability of the product
  5. Reduction of occupational risks
  6. Reduction of labor
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Polystyrene tray pallet stretch wrapping

In a manufacturer of porexpán trays, we carry out the baling of pallets with loads of a great volume, very light and very unstable.

Polystyrene tray pallet stretch wrapping

Spain, 2008

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Description

In a manufacturer of porexpán trays, we carry out the baling of pallets with loads of a great volume, very light and very unstable.

Equipment

Conveyors / Baler LINE with tamper

Advantages
  1. Automate the baling process of very tall and light pallets.
  2. Handle a very unstable product, holding it with the baler.
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Complete end-of-line for chemical dye cans

Producer of dyes for paints to which we automated the process of fitting 1 and 2 liter cans in RSC boxes, in plastic and metallic containers (with and without handle) with a Cartesian upper 2-axis carton, in groups of 2, 4 or 6 containers per carton. The line works with 6 different formats of box, as well as metallic cans of 4 and 5 liters that pass directly to the robot palletizer.

Complete end-of-line for chemical dye cans

France, 2016

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Description

Producer of dyes for paints to which we automated the process of fitting 1 and 2 liter cans in RSC boxes, in plastic and metallic containers (with and without handle) with a Cartesian upper 2-axis carton, in groups of 2, 4 or 6 containers per carton. The line works with 6 different formats of box, as well as metallic cans of 4 and 5 liters that pass directly to the robot palletizer.

Equipment

BE-3 HM Tray with lower hotmelt sealer / CPK8406 encoder / L35CS-H1 upper hotmelt sealing / Container boxes / Anthropomorphic robot + DNC head / Pallet conveyors

Advantages
  1. Automation of the process of nesting and palletizing
  2. Concentrate all formats into a single line end
  3. Elimination of manual processes
  4. Workspace Optimization
  5. Robot palletizer with multi-product head to load empty pallets, boxes and boats
  6. Orientation of the handles of the boats for correct introduction in box
  7. Customer workforce reduction
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Formed and closed boxes in logistics center

In a logistics center with an automated warehouse, 4 formers are installed, each working with a single box measurement. Each carton is transported on a different line, which includes a picking point where an operator fills it manually, later grouping into two lines that include automatic multi-format D45NC seamers.

Formed and closed boxes in logistics center

Spain, 2015

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Description

In a logistics center with an automated warehouse, 4 formers are installed, each working with a single box measurement. Each carton is transported on a different line, which includes a picking point where an operator fills it manually, later grouping into two lines that include automatic multi-format D45NC seamers.

Equipment

Conveyors / Conveyors BE / Closer D45NC of seal

Advantages
  1. Automation of processes formed and closed.
  2. Increased productivity.
  3. Optimization of the workforce.
  4. Simplify the work process by eliminating formatting changes.
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Palletizing & stretch wrapping for soft drinks concentrate

In a manufacturer of soft drinks, we carry out the automation of the process of palletizing and baling of the different products of the line. For the palletizing, an anthropomorphic robot with multitasking head is installed that palletizes concentrate barrels and finished product boxes, in addition to placing a dividing sheet between layers. An automatic dispenser feeds empty pallets to the robot. Palletized loads are automatically transported to the baler.

Palletizing & stretch wrapping for soft drinks concentrate

Spain, 2009

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Description

In a manufacturer of soft drinks, we carry out the automation of the process of palletizing and baling of the different products of the line. For the palletizing, an anthropomorphic robot with multitasking head is installed that palletizes concentrate barrels and finished product boxes, in addition to placing a dividing sheet between layers. An automatic dispenser feeds empty pallets to the robot. Palletized loads are automatically transported to the baler.

Equipment

Pallet Dispenser AL1212 / Anthropomorphic Robot / Automatic Baler LINE

Advantages
  1. Handling of several products with a single multitasking head.
  2. Reduction of processing time.
  3. Reduction of manpower.
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Case forming and palletizing of raw materials for food

Line of production of vegetable fats and oils in which the process of forming and closing the boxes and feeding them to the filling of the plant was automated, as well as the automated process of palletizing boxes and barrels up to 20kg From another line. After the closure of boxes, a metal detection station with rejection is integrated. The same head allows the RM robot to work simultaneously with boxes and barrels.

Case forming and palletizing of raw materials for food

Australia, 2009

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Description

Line of production of vegetable fats and oils in which the process of forming and closing the boxes and feeding them to the filling of the plant was automated, as well as the automated process of palletizing boxes and barrels up to 20kg From another line. After the closure of boxes, a metal detection station with rejection is integrated. The same head allows the RM robot to work simultaneously with boxes and barrels.

Equipment

Formadora BE3-HM / Closer D35NC-H1 hot glue / Cartesian palletizer RM2 / Conveying machines for boxes and pallets

Advantages
  1. Modernization of training processes and closing of boxes.
  2. Reduction of manpower.
  3. Elimination of occupational hazards in the palletizing process.
  4. Concentration of two lines in a single unit of palletizing.
  5. Optimization of space in the workstation.
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Forming and casepacking of wine bottles

In a winery is carried out an automation process in the formed, embedded and closed boxes of wine of 6 and 12 bottles. The closing of the boxes is done with hot glue.

Forming and casepacking of wine bottles

España, 2004

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Description

In a winery is carried out an automation process in the formed, embedded and closed boxes of wine of 6 and 12 bottles. The closing of the boxes is done with hot glue.

Equipment

BE2HM Forming Machine / Mechanical Envelope CPK8402 / L35H1 Forming Machine / MIDO Semi-Automatic Forming Machine

Advantages
  1. Embedding process automation.
  2. Cost reduction.
  3. Increase in production
  4. Better presentation of product.
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Case packing line for wine bottles

For a line of wine bottling, we automated the process of forming, fitting and closing the boxes. The line works with three different types of bottles and boxes of three different formats, with a production of 6000 bottles / hour. The nozzle is equipped with a multiformat double head.

Case packing line for wine bottles

Spain, 2006

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Description

For a line of wine bottling, we automated the process of forming, fitting and closing the boxes. The line works with three different types of bottles and boxes of three different formats, with a production of 6000 bottles / hour. The nozzle is equipped with a multiformat double head.

Equipment

Case erector BE2 / Case picking CPK8402 / Sealing machine D35NC / Semi-automatic packing machine MIDO

Advantages
  1. Product Embedding Automation.
  2. Lets work with different products without change of format.
  3. Better presentation of product.
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Automatic end-of-line for bags

Multinational chemical leader in the sector in its sector requests automatic line end for 25kg bags. In order to simplify and increase productivity, a Cartesian system was installed at the outlet of a vertical bagger to introduce the bags into the carton. The boxes are formed, closed and palletized automatically, when the mosaic is finished the pallet is moved to an automatic baler with the cover function.

Automatic end-of-line for bags

España, 2002

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Description

Multinational chemical leader in the sector in its sector requests automatic line end for 25kg bags. In order to simplify and increase productivity, a Cartesian system was installed at the outlet of a vertical bagger to introduce the bags into the carton. The boxes are formed, closed and palletized automatically, when the mosaic is finished the pallet is moved to an automatic baler with the cover function.

Equipment

Bag Conveyors / BE3 Tray / CPK8406 Packer / D35NC Sealing Machine / Pallet Dispenser AL1212 / Cartesian Palletizer RM1 / Palletizer LINE / Pallet Conveyors

Advantages
  1. Automate the complete end of the line
  2. Reducing risks
  3. Increased Productivity
  4. Reduction of labor
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EQUIPMENT FOR ALL PROCESSES

CASE ERECTING
CASE PACKING
CASE SEALING
PALLETIZING
STRETCH WRAPPING

CASE ERECTOR

Both automatic and semiautomatic machines, DNC has the right equipment for every size of case and production requirement. Our case erectors are robust and reliable equipment, designed to work 24 hours a day, always delivering a maximum quality boxes as well as giving a great versatility.

CASE PACKING

Regardless of your product we may have a case packing soluction for you. Whether with our embedded CPK cells, by integrating arm robots or with a specially designed application for your product. Let our experts study your requirement and propose the most appropriate solution.

DNC case sealing solutions are suiteble for all levels of automation that your company may require. We have equipment for sealing of large boxes and for working with tape, hot glue or gummed paper.
Long life-cycle proofed machinery.

PALLETIZING

DNC's experience in the packaging sector is reflected in every palletizing project that we complete. A thorough analysis of the requirements of your installation will allow us to offer you the optimal solution, either with a gantry or arm robot, customized with its own designed and manufactured gripper.

STRETCH WRAPPING

The wide range of strech wrappers from DNC ensures that you will always find the most suitable equipment for your needs, whether in automatic or semiautomatic version. Equipment designed to work at high performance and / or with unstable loads.

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Our experience in many sectors is your guarantee

A brief study allows us to determine the best equipment for your company

Discover our case erector equipment
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