SOLUTIONS FOR STRECH WRAPPING

Solutions that reach our customers’ goals

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Cardboard packing stretch wrapping

Producer of cardboard packaging, with very diverse formats, we automated the process of baling of the pallets in line, previously strapped. Being unstable loads, of little weight and very varied dimensions, it is opted to install a SPIN swivel arm baler. The same installation is replicated in three different plants of the same manufacturer.

Cardboard packing stretch wrapping

Brazil, 2002

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Description

Producer of cardboard packaging, with very diverse formats, we automated the process of baling of the pallets in line, previously strapped. Being unstable loads, of little weight and very varied dimensions, it is opted to install a SPIN swivel arm baler. The same installation is replicated in three different plants of the same manufacturer.

Equipment

Auxiliary pallet conveyors / SPIN rotary arm balers

Advantages
  1. Automation of processes, previously manual
  2. Reduction of handling costs
  3. Standardization of the product packaging
  4. Elimination of occupational hazards
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Palletizing and baling of ceramic in bottles

An automatic palletizing solution of two independent bottle lines was carried out and its subsequent packaging with strapping, protective carton and wrapping with stretch film.

Palletizing and baling of ceramic in bottles

Spain, 2015

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Description

An automatic palletizing solution of two independent bottle lines was carried out and its subsequent packaging with strapping, protective carton and wrapping with stretch film.

Equipment

Conveyors / Robot palletizer / Strapping machine / Handling machine packaging box / Baler LINE + COVER / Pallet conveyors.

Advantages
  1. Automation of the palletizing process
  2. Dispensing of empty pallets, placement of the interlayer carton
  3. Independent layer strapping
  4. Placement of protective boxes
  5. Blanket Blanket
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Carton packing

A stretch film baling solution was made to strapped pallets of folded and stacked cartons. The loads are very diverse, unstable and light weight, including very wide loads (up to 1600mm) so the baler had to be oversized. The load also has to be baled next to the base of the pallet to guarantee its stability, so that included in the installation a pallet lift-centering system. The baler supports the reception of pallets of different sizes at random. The cadence of the line is always above 45 pallets / hour.

Carton packing

Argentina, 2014

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Description

A stretch film baling solution was made to strapped pallets of folded and stacked cartons. The loads are very diverse, unstable and light weight, including very wide loads (up to 1600mm) so the baler had to be oversized. The load also has to be baled next to the base of the pallet to guarantee its stability, so that included in the installation a pallet lift-centering system. The baler supports the reception of pallets of different sizes at random. The cadence of the line is always above 45 pallets / hour.

Equipment

SPIN Rotary Arm Pallet Baler with Pallet Lifter / Centrifuge / Pallet Conveyors

Advantages
  1. Loading of loads up to 1600mm wide.
  2. Concentrate mixed loads of different sizes on a single equipment.
  3. Ensure stability of the pallet by baling base and load set.
  4. Automatic cut of the film, regardless of the size of the pallet.
  5. Ensure constant production flow in high cadence.
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Baling of unstable cargo pallets composed of empty plastic drums

Manufacturer of lightweight and high volume plastic shells with irregular shape that are manually palletized and then automatically wrapped according to the requirements of their load, thanks to the reading of a bar code. The cell is designed with two inputs and one output in three possible directions. Also promoted the rise of pallets to an upper floor.

Baling of unstable cargo pallets composed of empty plastic drums

Spain, 2000-2016

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Description

Manufacturer of lightweight and high volume plastic shells with irregular shape that are manually palletized and then automatically wrapped according to the requirements of their load, thanks to the reading of a bar code. The cell is designed with two inputs and one output in three possible directions. Also promoted the rise of pallets to an upper floor.

Equipment

Conveyors / Turntable / SPIN Baler / COVER Cover / Barcode Reading

Advantages
  1. Automated baling process
  2. Extensive film saving
  3. Increased Productivity
  4. Increase worker safety
  5. Customer workforce reduction
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Stretch wrapping of pallets with bags of flour for bakeries

Flour producer for the food industry. In this project the old stretch wrappers used at the customer's plant were replaced for new ones and an additional top film sheet dispenser cover was installed for supercar wrapping that waterproofs and protects the load. In addition, customer labellers were adapted to the new wrapping cells.

Stretch wrapping of pallets with bags of flour for bakeries

Spain, 2016

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Description

Flour producer for the food industry. In this project the old stretch wrappers used at the customer's plant were replaced for new ones and an additional top film sheet dispenser cover was installed for supercar wrapping that waterproofs and protects the load. In addition, customer labellers were adapted to the new wrapping cells.

Equipment

Stretch wrapper LINE / Top sheet dispenser COVER

Advantages
  1. Stretch wrapper Top Cover Automation
  2. Reduction of film consumption
  3. Renewing systems
  4. Increased Productivity
  5. Reduction of occupational risks
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Palletizing cell of large panels

An automation process was carried out in the final baling of the line.

Palletizing cell of large panels

Spain, 2012

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Description

An automation process was carried out in the final baling of the line.

Equipment

Conveyors / Anthropomorphic Robot FANUC / Baler LINE / Automatic Top Coverage System COVER / Pallet Conveyors.

Advantages
  1. Automate the baling process
  2. Reduction of labor
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End of complete line for the packaging of lubricating oils

Multinational company dedicated to the production of automotive lubricants for the final consumer. The project consists of the fitting of small format lubricant containers and subsequent palletizing of the boxes and pallet baling automatically.

End of complete line for the packaging of lubricating oils

Spain, 2010

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Description

Multinational company dedicated to the production of automotive lubricants for the final consumer. The project consists of the fitting of small format lubricant containers and subsequent palletizing of the boxes and pallet baling automatically.

Equipment

Sealer CPK8406 / Sealer D35NC of seal / Cartesian palletizer RM1 / Baler LINE / Conveyors of pallets.

Advantages
  1. Automate the processes of packing, palletizing and baling
  2. Optimization of production
  3. Consumable savings
  4. Customer workforce reduction
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Ceramic palette beading

The baling of ceramic pallets is automated with a special system of reinforcing turns with film cord in each layer of the product, to guarantee thus the total immobilization of the load. With this process the customer avoids having to later strap the load. The production of the line is between 60 and 80 pallets / hour, each with a weight of more than 1500kg. It works with Jumbo film coils to minimize coil changes.

Ceramic palette beading

Spain, 2016

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Description

The baling of ceramic pallets is automated with a special system of reinforcing turns with film cord in each layer of the product, to guarantee thus the total immobilization of the load. With this process the customer avoids having to later strap the load. The production of the line is between 60 and 80 pallets / hour, each with a weight of more than 1500kg. It works with Jumbo film coils to minimize coil changes.

Equipment

FASTER LINE Baler

Advantages
  1. Avoid a double strapping process.
  2. Unification of two processes in the same equipment.
  3. Reduced costs and baling time.
  4. Total guarantee of stability of the load.
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Packaging of media pallets with products cleaning and hygiene

Multinational manufacturer of chemical products for hygienic use for the final consumer. A process of individual baling of media pallets was carried out as a measure of sale in large commercial areas. By combining two media on a single European pallet facilitating the baling and transport.

Packaging of media pallets with products cleaning and hygiene

Spain, 2010

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Description

Multinational manufacturer of chemical products for hygienic use for the final consumer. A process of individual baling of media pallets was carried out as a measure of sale in large commercial areas. By combining two media on a single European pallet facilitating the baling and transport.

Equipment

Pallet conveyors / Dispenser and pallet reefer AT1280 / 2 Balers LINE

Advantages
  1. Automation the process of reassembling pallets
  2. Balancing media pallets automatically
  3. Reduced palletizing time
  4. Consumable savings
  5. Increase in production
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Palletizing of large-size cocoa powder packaging

In order to facilitate the handling of large size and heavy containers, the palletizing process of the boxes is automated, with pallet dispenser, cardboard interlayer placement and automatic stretch wrapping.

Palletizing of large-size cocoa powder packaging

España 2009

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Description

In order to facilitate the handling of large size and heavy containers, the palletizing process of the boxes is automated, with pallet dispenser, cardboard interlayer placement and automatic stretch wrapping.

Equipment

Pallet dispenser AT1280 / Cartesian palletiser RMS1 / Stretch wrapper LINE / Pallet conveyors.

Advantages
  1. Avoid manual manipulation of large weights
  2. Increased production
  3. Optimization of the workforce
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Bagging of compost bags

In this project we carry out the baling process of pallets with fertilizer bags, from two production lines with two palletizers that concentrate on a single baler. The application can work with two options of baling: film or mesh.

Bagging of compost bags

Spain, 2000

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Description

In this project we carry out the baling process of pallets with fertilizer bags, from two production lines with two palletizers that concentrate on a single baler. The application can work with two options of baling: film or mesh.

Equipment

Custom SPIN Conveyors / Balers

Advantages
  1. Increased production.
  2. Reduction of manpower.
  3. Unified baling in a single equipment.
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Complete line end for corrosive chemicals

Company specializing in chemicals for water treatment. Automation of the process of fitting plastic bottles with 5 liter handle, carrying out the nesting in groups of four units, to increase the production ratios. Subsequently a single robot palletizes these boxes, as well as a second end of line of bottles of 25 liters. Both palletised pallets are transported to a single automatic baler.

Complete line end for corrosive chemicals

Spain, 2013

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Description

Company specializing in chemicals for water treatment. Automation of the process of fitting plastic bottles with 5 liter handle, carrying out the nesting in groups of four units, to increase the production ratios. Subsequently a single robot palletizes these boxes, as well as a second end of line of bottles of 25 liters. Both palletised pallets are transported to a single automatic baler.

Equipment

Bottle Conveyors / BE3 Tray / CPK8406 Enclosure / L35CS Closer / Conveyor Boxes / Robot FANUC Palletizer + DNC Head / LINE + COVER Baler

Advantages
  1. Automate the nesting process: forming carton, nesting, closing
  2. Reduce the manipulation of the operator and reduce the occupational risk
  3. Customer workforce reduction
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Palletizing and baling of wine boxes

In bottling plant of wine, the palletizing and baling of the wine boxes is automated. In the palletizing robot RM1 a double head is installed to guarantee the production required by the customer. The baling includes anlucid protection.

Palletizing and baling of wine boxes

Spain, 1999

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Description

In bottling plant of wine, the palletizing and baling of the wine boxes is automated. In the palletizing robot RM1 a double head is installed to guarantee the production required by the customer. The baling includes anlucid protection.

Equipment

Conveyors / Pallet Dispenser / Cartesian Palletizer RM1 / SENIOR L Conveyor with COVER

Advantages
  1. Automated palletizing and baling process
  2. Customer workforce reduction
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Complete line end for fire extinguishers

A fully automated line end is installed in an extinguisher factory, in order to avoid manual manipulation of the product. The line works with seven different formats of extinguisher of between 1 and 12kg of load. For the transport of fire extinguishers, a special strip is developed with positioning of each piece to facilitate the labeling. A formator BE4 is chosen for the particular measures of the boxes, which each contain a single extinguisher.

Complete line end for fire extinguishers

Spain, 2006

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Description

A fully automated line end is installed in an extinguisher factory, in order to avoid manual manipulation of the product. The line works with seven different formats of extinguisher of between 1 and 12kg of load. For the transport of fire extinguishers, a special strip is developed with positioning of each piece to facilitate the labeling. A formator BE4 is chosen for the particular measures of the boxes, which each contain a single extinguisher.

Equipment

Conveyors / Formwork BE4 / Packing machine CPK8406 / Sealer D35NC of seal / Pallet dispenser AL1212 / Cartesian palletiser RMS-1 / Baler LINE / Conveyors of pallets

Advantages
  1. Complete automation of the end-of-line process.
  2. Elimination of manual processes.
  3. Optimization of production.
  4. Reduction of labor costs and risks.
  5. Very fast format change with special heads.
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Automatic baling of pallets with lightweight plastic materials

Multinational company of production of injected plastics. The main objective was to assume the baling of the pallets of the entire production plant coming from the multiple injectors. Due to the fragility and lightness of the load, a ram was integrated to keep the load stable during the baling and cover system to facilitate the task to the operator.

Automatic baling of pallets with lightweight plastic materials

Spain, 2015

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Description

Multinational company of production of injected plastics. The main objective was to assume the baling of the pallets of the entire production plant coming from the multiple injectors. Due to the fragility and lightness of the load, a ram was integrated to keep the load stable during the baling and cover system to facilitate the task to the operator.

Equipment

Chain conveyors / Baler LINE / Top pallet cover COVER

Advantages
  1. Automation of the baling process
  2. Reduction of film consumption
  3. Updating systems
  4. Increased Productivity
  5. Reduction of occupational risks
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Wrapping pallets in logistical centre

For different logistics platforms of a supermarket chain, an automated baling process is carried out for pallets containing food products of varying load. The pallets are transported with built-in roller paths to work at ground level. The same installation is replicated in different plants, both to work under normal conditions and in chambers at -28ºC.

Wrapping pallets in logistical centre

Spain, 2006

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Description

For different logistics platforms of a supermarket chain, an automated baling process is carried out for pallets containing food products of varying load. The pallets are transported with built-in roller paths to work at ground level. The same installation is replicated in different plants, both to work under normal conditions and in chambers at -28ºC.

Equipment

Baler SPIN / Conveyors of pallets.

Advantages
  1. Baling automation.
  2. Constant and regular production.
  3. Elimination of labor.
  4. Savings on film consumption.
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Complete line end for plastic bags

In a single-use plastic bag factory, we automate product nesting and palletizing. The installation consists of two palletizing lines that concentrate the production of 2 and 3 independent lines of product, each with its own boxforming machine, receiving the product and sealing the box by means of a seal or hotmelt. Each end of line has its own robot palletizer and its baler, one of which receives the pallets by means of a railcar.

Complete line end for plastic bags

EEUU, 2016

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Description

In a single-use plastic bag factory, we automate product nesting and palletizing. The installation consists of two palletizing lines that concentrate the production of 2 and 3 independent lines of product, each with its own boxforming machine, receiving the product and sealing the box by means of a seal or hotmelt. Each end of line has its own robot palletizer and its baler, one of which receives the pallets by means of a railcar.

Equipment

Formers BE3 and BE5 / Conveyors / Boxes L35CS / Robot anthropomorphic / Baler SENIOR / Carriage for pallets

Advantages
  1. Automate the process of embedding (carton, embedding, closing) and palletizing (dispensing empty pallets, palletizing, baling)
  2. Mixing several lines in the same palletizer
  3. Rationalization of space and handling of loads
  4. Optimization of the client's workforce
  5. Increased overall productivity on the lines
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Wrapping of paper coil

We are in charge of improving the baling of the tissue paper reels, resizing the machine so that it could accept larger material (dimensions: diameter 600-3000mm, maximum height of 2400mm and maximum weight of 3000 kilos). The feeding of the machine is done manually and next to the baler there is a system of weighing of coil integrated in the ground.

Wrapping of paper coil

Israel, 2014

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Description

We are in charge of improving the baling of the tissue paper reels, resizing the machine so that it could accept larger material (dimensions: diameter 600-3000mm, maximum height of 2400mm and maximum weight of 3000 kilos). The feeding of the machine is done manually and next to the baler there is a system of weighing of coil integrated in the ground.

Equipment

ROLLER Semiautomatic baler for coils

Advantages
  1. Baling optimization and improvement.
  2. Reduction of production times
  3. Adaptation of the baler to the special measures of the product.
  4. Weighing of product with scale attached to the baler.
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Complete line of liquid detergents

We automate the end of the entire line of bleach production and cleaning products for pools of 1,3,10 and 20 liters. Given the high seasonality of some of the products, there is a versatile installation that allows working in a wide variety of formats, allowing agile changes in production. The small plastic cans were fitted into an RSC carton using a 3-axis cartesian carton, while the large ones were palletized directly. The baling includes rain protector sheet allowing to store the product in the exterior.

Complete line of liquid detergents

France, 2013

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Description

We automate the end of the entire line of bleach production and cleaning products for pools of 1,3,10 and 20 liters. Given the high seasonality of some of the products, there is a versatile installation that allows working in a wide variety of formats, allowing agile changes in production. The small plastic cans were fitted into an RSC carton using a 3-axis cartesian carton, while the large ones were palletized directly. The baling includes rain protector sheet allowing to store the product in the exterior.

Equipment

Conveyors / Conveyer Bottles / Forming Machine BE3 / Packing Machine CPK8406 / L35CS Sealing Machine / Conveyor Boxes / Palletising Robot + DNC Header / LINE + COVER Baler

Advantages
  1. Complete automation of the processes of embedding (carton, embedding, closing) and palletizing (dispensing pallets, robotic palletizing, baling).
  2. Elimination of risks in the handling of chemical.
  3. Elimination of temporary labor and reduction of labor costs.
  4. Increase productivity of lines.
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Complete line finish for paint cans

We automate 6 lines of production of paints for the automotive sector with several formats of metal cans each (from 200 ml to 5 ltr) which includes the assembly of boxes, fitting of product in RSC box, closure of the box by adhesive seal, The dispensing of empty pallets, Cartesian palletiser of 3 axes and final baling of pallets. All lines are multi-product, so you have to ensure agile and accurate formatting adjustments.

Complete line finish for paint cans

Grecia, 2007

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Description

We automate 6 lines of production of paints for the automotive sector with several formats of metal cans each (from 200 ml to 5 ltr) which includes the assembly of boxes, fitting of product in RSC box, closure of the box by adhesive seal, The dispensing of empty pallets, Cartesian palletiser of 3 axes and final baling of pallets. All lines are multi-product, so you have to ensure agile and accurate formatting adjustments.

Equipment

Container carriers / Formers BE3 / Packer CPK8406 / Sealer D35NC of seal / Pallet dispenser AL1212 / Cartesian palletizer RM1 / Baler LINE / Conveyors of pallets.

Advantages
  1. Automation of end-of-line processes.
  2. Rationalization of processes and space in the plant.
  3. Increased production.
  4. Significant increase in productive efficiency.
  5. Optimization of labor.
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Baling in freezing chamber

In the product distribution center of a fast-food chain, it was required to pack wheeled carts containing boxes of frozen meat. The balers were placed inside the freezing chamber and worked up to -27 ° C. The baler platform was adapted to the reception of the carriages, being locked during the baling process. During the baling process, an adhesive seal (ANFID) was placed on the film at the same time as the car was protected.

Baling in freezing chamber

France, 2014

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Description

In the product distribution center of a fast-food chain, it was required to pack wheeled carts containing boxes of frozen meat. The balers were placed inside the freezing chamber and worked up to -27 ° C. The baler platform was adapted to the reception of the carriages, being locked during the baling process. During the baling process, an adhesive seal (ANFID) was placed on the film at the same time as the car was protected.

Equipment

Balers for semi-automatic pallets FENIX / Access ramps

Advantages
  1. Adapting the baling process to the customer's product handling system
  2. Working under freezing chamber conditions
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Automation of two independent line ends of frozen bread

Large-scale industrial bakery for pre-cooked bread production. The goal was to meet the high production objectives by automating the process of fitting bread loaves and facilitating logistics by integrating a semi-automatic SINGLE MID baler. Thanks to the high performance the customer commissioned the automation of the second of its lines.

Automation of two independent line ends of frozen bread

Spain, 2016

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Description

Large-scale industrial bakery for pre-cooked bread production. The goal was to meet the high production objectives by automating the process of fitting bread loaves and facilitating logistics by integrating a semi-automatic SINGLE MID baler. Thanks to the high performance the customer commissioned the automation of the second of its lines.

Equipment

Case erector BE3 / Box conveyors / Conveyor belt for product introduction / Container box D35NC / Semi-automatic pallet baler SINGLE MID

Advantages
  1. Automate the nesting process
  2. Increased Productivity
  3. Higher performance of operators
  4. Consumable Reduction
  5. Reduction of occupational risks
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Baling of special pallets with very light textile products

Textile company of exclusive production for multinational leader in decoration. A final line system was developed for the baling of their special pallets, some with cardboard base and others with bases of plastic legs. The loads are very bulky and light, so a specific baling cycle is designed that allows the correct fastening of the assembly.

Baling of special pallets with very light textile products

Spain, 2014

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Description

Textile company of exclusive production for multinational leader in decoration. A final line system was developed for the baling of their special pallets, some with cardboard base and others with bases of plastic legs. The loads are very bulky and light, so a specific baling cycle is designed that allows the correct fastening of the assembly.

Equipment

Conveyors of entry and exit for carton pallets / 2 LINE baler with motorized piston

Advantages
  1. Automation of pallet baling process
  2. Consumable savings
  3. Increased Productivity
  4. Customer workforce reduction
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Complete line for wine bottling line

For a wine bottler, we installed the necessary equipment to automate the process of forming, fitting and closing the boxes of the production line, as well as palletizing and baling. The line works with bottles of 0.75 and 1 liter in boxes of 6 and 12 units, with a maximum production of 4800 bottles / hour. A single multiformat head in the packer loads 24 bottles per cycle, filling 2 or 4 boxes according to capacity. The palletizing is done by a Cartesian robot.

Complete line for wine bottling line

España, 2004

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Description

For a wine bottler, we installed the necessary equipment to automate the process of forming, fitting and closing the boxes of the production line, as well as palletizing and baling. The line works with bottles of 0.75 and 1 liter in boxes of 6 and 12 units, with a maximum production of 4800 bottles / hour. A single multiformat head in the packer loads 24 bottles per cycle, filling 2 or 4 boxes according to capacity. The palletizing is done by a Cartesian robot.

Equipment

Trainer BE2 / Mechanical encapsulator CPK8402 / Container L35 / Cartesian palletiser RMS1 / Semi-automatic baler JUNIOR with motorized rollers / Conveyors various of boxes and pallets.

Advantages
  1. Complete automation of the end-of-line process
  2. Cost savings.
  3. Hand-held suppression.
  4. Increased production.
  5. Manipulation of several products without change of format.
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Palletizing and baling of concentrate for soft drinks

In a manufacturer of soft drinks, we carry out the automation of the process of palletizing and baling of the different products of the line. For the palletizing, an anthropomorphic robot with multitasking head is installed that palletizes concentrate barrels and finished product boxes, in addition to placing a dividing sheet between layers. An automatic dispenser feeds empty pallets to the robot. Palletized loads are automatically transported to the baler.

Palletizing and baling of concentrate for soft drinks

Spain, 2009

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Description

In a manufacturer of soft drinks, we carry out the automation of the process of palletizing and baling of the different products of the line. For the palletizing, an anthropomorphic robot with multitasking head is installed that palletizes concentrate barrels and finished product boxes, in addition to placing a dividing sheet between layers. An automatic dispenser feeds empty pallets to the robot. Palletized loads are automatically transported to the baler.

Equipment

Pallet Dispenser AL1212 / Anthropomorphic Robot / Automatic Baler LINE

Advantages
  1. Handling of several products with a single multitasking head.
  2. Reduction of processing time.
  3. Reduction of manpower.
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Palletizing and baling of paint cans

Project of automation of two parallel lines of painting, with metal containers of 4, 5, 10 and 20 liters. Prior to palletizing, the containers must be oriented so that all handles are in the same position. The palletisation is performed simultaneously in two stations, as appropriate from one filling line or another. The final wrapping includes rain protection for outdoor storage. All formatting changes are performed automatically.

Palletizing and baling of paint cans

Holanda, 2016

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Description

Project of automation of two parallel lines of painting, with metal containers of 4, 5, 10 and 20 liters. Prior to palletizing, the containers must be oriented so that all handles are in the same position. The palletisation is performed simultaneously in two stations, as appropriate from one filling line or another. The final wrapping includes rain protection for outdoor storage. All formatting changes are performed automatically.

Equipment

Container conveyors / Anthropomorphic robot + DNC head / Pallet dispensers AT1280 / Baler LINE + COVER / Conveyors pallets

Advantages
  1. Automation of the entire end of line
  2. A single robotic palletizer for 2 different lines and can palletize up to 2 different products at a time
  3. A single double suction head for all formats
  4. Optimization of the client's workforce
  5. Orientation of the handles in the same direction, according to product
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Palletizing of cereal sacks

In a cereal packaging plant, we automated the palletizing of 50kg bags of grain. In order to handle the bags that are raffia and very slippery, a special clip is developed. In addition, to stabilize the load on the bags, we work with square rollers, allowing a correct palletizing. Once the pallet is finished, it is automatically transported to the baler.

Palletizing of cereal sacks

España, 2001

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Description

In a cereal packaging plant, we automated the palletizing of 50kg bags of grain. In order to handle the bags that are raffia and very slippery, a special clip is developed. In addition, to stabilize the load on the bags, we work with square rollers, allowing a correct palletizing. Once the pallet is finished, it is automatically transported to the baler.

Equipment

Conveyors / Cartesian Palletizer RM1 / Senior Baler L

Advantages
  1. Automation of end-of-line processes.
  2. Elimination of manual manipulation of heavy products.
  3. Perfect palletization of very unstable loads.
  4. Increased production.
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Automated forming, weighing and labeling of processed meats

Meat company supplier of multinational leader in "fastfood" restaurants. With the aim of increasing production, we implemented a third automatic line of forming, weighing, labeling and carton closing. In the baling process, semi-automatic machinery was chosen. The working temperature oscillated between 6ºC and 8ºC. Part of the installation made in stainless steel to ensure hygiene and facilitate cleaning.

Automated forming, weighing and labeling of processed meats

España, 2013

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Description

Meat company supplier of multinational leader in "fastfood" restaurants. With the aim of increasing production, we implemented a third automatic line of forming, weighing, labeling and carton closing. In the baling process, semi-automatic machinery was chosen. The working temperature oscillated between 6ºC and 8ºC. Part of the installation made in stainless steel to ensure hygiene and facilitate cleaning.

Equipment

Forming machine BE3 / Conveyors of boxes / Sealer D35NC of seal / Semiautomatic baler SINGLE MID

Advantages
  1. Automate the process of forming and closing boxes
  2. Simplify the transport of boxes through different areas
  3. Semi-automatic pallet packing
  4. Cost reduction
  5. Increased Productivity
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Palletizing of frozen bread boxes

In a frozen bread factory, with very little availability of space, an installation is carried out to transport boxes and bars of frozen bread to the filling point. The filling and first weight control is done manually, to later pass to a sealing seam behind which, integrated in the conveyor belt, there is a weigher that rejects the boxes out of tolerance. The installation is completed with an anthropomorphic robot that palletizes the boxes, previously labeled, directly on the roller platform of the baler. Once the pallet is baled, it is taken to the cold store by a railcar. The line works with four different box formats for loads of between 4 and 12kg.

Palletizing of frozen bread boxes

España, 2015

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Description

In a frozen bread factory, with very little availability of space, an installation is carried out to transport boxes and bars of frozen bread to the filling point. The filling and first weight control is done manually, to later pass to a sealing seam behind which, integrated in the conveyor belt, there is a weigher that rejects the boxes out of tolerance. The installation is completed with an anthropomorphic robot that palletizes the boxes, previously labeled, directly on the roller platform of the baler. Once the pallet is baled, it is taken to the cold store by a railcar. The line works with four different box formats for loads of between 4 and 12kg.

Equipment

Various conveyors / D35NC sealing machine / Weighing machine / Antropomorphic robot / Automatic baler LINE / Guided cart

Advantages
  1. Complete automated end of line.
  2. Very compact installation.
  3. Customer workforce reduction
  4. Identification of finished product for better storage logistics.
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Automatic baling of pallets inside a freezer at -28º

Frozen product warehouse for leading company in the industrial ice cream sector. An automatic bundling solution was carried out inside the freezing chamber for pallets with ice cream boxes. The installation works 365 days a year, 24 hours a day, in extreme conditions reaching the objectives set by the client.