SOLUTIONS FOR CONVEYING

Solutions that reach our customers’ goals

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Lining up of cement bags

For a cement manufacturer, a fitting solution is developed for 5kg bags of cement for joints. The nesting is done by the bottom of the box, in clusters of 4 sacks. Once the boxes are filled, the sealing box closes them by the bottom and seals.

Lining up of cement bags

Portugal, 2002

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Description

For a cement manufacturer, a fitting solution is developed for 5kg bags of cement for joints. The nesting is done by the bottom of the box, in clusters of 4 sacks. Once the boxes are filled, the sealing box closes them by the bottom and seals.

Equipment

Conveyors / Formadora BE2 / Packer CPK8403 / Packer L-35

Advantages
  1. Automation of the process of filling boxes with bags.
  2. Adaptation and customization of the existing line.
  3. Increased productivity.
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Palletizing of clay blocks

At the exit of a clay block extruder, a reinforced RM1 type palletizing robot is installed for the movement of loads of 80 kgrs. A clamp system is also developed to grip the clay block laterally with reinforcements that prevent it from sliding.

Palletizing of clay blocks

España, 2001

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Description

At the exit of a clay block extruder, a reinforced RM1 type palletizing robot is installed for the movement of loads of 80 kgrs. A clamp system is also developed to grip the clay block laterally with reinforcements that prevent it from sliding.

Equipment

Conveyors / Cartesian Palletizer RM1 / Conveyors
Pallets

Advantages
  1. Reduction of physical fatigue of workers
  2. Uniformity in palletizing
  3. Increase in production
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Packaging of media pallets with products cleaning and hygiene

Multinational manufacturer of chemical products for hygienic use for the final consumer. A process of individual baling of media pallets was carried out as a measure of sale in large commercial areas. By combining two media on a single European pallet facilitating the baling and transport.

Packaging of media pallets with products cleaning and hygiene

España, 2010

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Description

Multinational manufacturer of chemical products for hygienic use for the final consumer. A process of individual baling of media pallets was carried out as a measure of sale in large commercial areas. By combining two media on a single European pallet facilitating the baling and transport.

Equipment

Pallet conveyors / Dispenser and pallet reefer AT1280 / 2 Balers LINE

Advantages
  1. Automation the process of reassembling pallets
  2. Balancing media pallets automatically
  3. Reduced palletizing time
  4. Consumable savings
  5. Increase in production
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Complete line end for corrosive chemicals

Company specializing in chemicals for water treatment. Automation of the process of fitting plastic bottles with 5 liter handle, carrying out the nesting in groups of four units, to increase the production ratios. Subsequently a single robot palletizes these boxes, as well as a second end of line of bottles of 25 liters. Both palletised pallets are transported to a single automatic baler.

Complete line end for corrosive chemicals

España, 2013

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Description

Company specializing in chemicals for water treatment. Automation of the process of fitting plastic bottles with 5 liter handle, carrying out the nesting in groups of four units, to increase the production ratios. Subsequently a single robot palletizes these boxes, as well as a second end of line of bottles of 25 liters. Both palletised pallets are transported to a single automatic baler.

Equipment

Bottle Conveyors / BE3 Tray / CPK8406 Enclosure / L35CS Closer / Conveyor Boxes / Robot FANUC Palletizer + DNC Head / LINE + COVER Baler

Advantages
  1. Automate the nesting process: forming carton, nesting, closing
  2. Reduce the manipulation of the operator and reduce the occupational risk
  3. Customer workforce reduction
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Baling of pallets in logistical platforms

For different logistics platforms of a supermarket chain, an automated baling process is carried out for pallets containing food products of varying load. The pallets are transported with built-in roller paths to work at ground level. The same installation is replicated in different plants, both to work under normal conditions and in chambers at -28ºC.

Baling of pallets in logistical platforms

España, 2006

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Description

For different logistics platforms of a supermarket chain, an automated baling process is carried out for pallets containing food products of varying load. The pallets are transported with built-in roller paths to work at ground level. The same installation is replicated in different plants, both to work under normal conditions and in chambers at -28ºC.

Equipment

Baler SPIN / Conveyors of pallets.

Advantages
  1. Baling automation.
  2. Constant and regular production.
  3. Elimination of labor.
  4. Savings on film consumption.
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Complete line end for plastic bags

In a single-use plastic bag factory, we automate product nesting and palletizing. The installation consists of two palletizing lines that concentrate the production of 2 and 3 independent lines of product, each with its own boxforming machine, receiving the product and sealing the box by means of a seal or hotmelt. Each end of line has its own robot palletizer and its baler, one of which receives the pallets by means of a railcar.

Complete line end for plastic bags

EEUU, 2016

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Description

In a single-use plastic bag factory, we automate product nesting and palletizing. The installation consists of two palletizing lines that concentrate the production of 2 and 3 independent lines of product, each with its own boxforming machine, receiving the product and sealing the box by means of a seal or hotmelt. Each end of line has its own robot palletizer and its baler, one of which receives the pallets by means of a railcar.

Equipment

Formers BE3 and BE5 / Conveyors / Boxes L35CS / Robot anthropomorphic / Baler SENIOR / Carriage for pallets

Advantages
  1. Automate the process of embedding (carton, embedding, closing) and palletizing (dispensing empty pallets, palletizing, baling)
  2. Mixing several lines in the same palletizer
  3. Rationalization of space and handling of loads
  4. Optimization of the client's workforce
  5. Increased overall productivity on the lines
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Supply and transport of pallets with meat in refrigerated zone

Food company, leader in its sector, that realizes the complete cycle in the elaboration of its products. The objective was to palletize the plastic boxes, characteristics of their production, and automatically transfer the pallets from the robot palletizer to the storage area without the intervention of any operator.

Supply and transport of pallets with meat in refrigerated zone

España, 2012

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Description

Food company, leader in its sector, that realizes the complete cycle in the elaboration of its products. The objective was to palletize the plastic boxes, characteristics of their production, and automatically transfer the pallets from the robot palletizer to the storage area without the intervention of any operator.

Equipment

Pallet conveyors / Pallet dispenser AT1280 / Turntable / Guided cart

Advantages
  1. Automation of pallet transfer
  2. Automatic pallet supply
  3. Automate systems and increase productivity
  4. Reduction of occupational risks
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Registration of weight and volume for the expedition of boxes and pallets

Multinational company leader in the sector of electrical material, request to incorporate in its end of line the options of scale and volumentrico in the realization of the picking and to be able to automatically check the logistic expenses. In order to increase productivity and facilitate the work of the operators, a semi-automatic pallet nesting and baling process was carried out.

Registration of weight and volume for the expedition of boxes and pallets

España, 2012

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Description

Multinational company leader in the sector of electrical material, request to incorporate in its end of line the options of scale and volumentrico in the realization of the picking and to be able to automatically check the logistic expenses. In order to increase productivity and facilitate the work of the operators, a semi-automatic pallet nesting and baling process was carried out.

Equipment

Pallet conveyors / Box conveyors / Scales / Volume calculation system / FENIX PLC baler

Advantages
  1. Automation of the baling process
  2. Smart Logistics Operator Distribution
  3. Decrease of space required
  4. Automatic volume and weight recording
  5. Reduction of labor
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Automated forming, weighing and labeling of processed meats

Meat company supplier of multinational leader in "fastfood" restaurants. With the aim of increasing production, we implemented a third automatic line of forming, weighing, labeling and carton closing. In the baling process, semi-automatic machinery was chosen. The working temperature oscillated between 6ºC and 8ºC. Part of the installation made in stainless steel to ensure hygiene and facilitate cleaning.

Automated forming, weighing and labeling of processed meats

España, 2013

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Description

Meat company supplier of multinational leader in "fastfood" restaurants. With the aim of increasing production, we implemented a third automatic line of forming, weighing, labeling and carton closing. In the baling process, semi-automatic machinery was chosen. The working temperature oscillated between 6ºC and 8ºC. Part of the installation made in stainless steel to ensure hygiene and facilitate cleaning.

Equipment

Forming machine BE3 / Conveyors of boxes / Sealer D35NC of seal / Semiautomatic baler SINGLE MID

Advantages
  1. Automate the process of forming and closing boxes
  2. Simplify the transport of boxes through different areas
  3. Semi-automatic pallet packing
  4. Cost reduction
  5. Increased Productivity
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Forming boxes and palletizing raw materials for food

Line of production of vegetable fats and oils in which the process of forming and closing the boxes and feeding them to the filling of the plant was automated, as well as the automated process of palletizing boxes and barrels up to 20kg From another line. After the closure of boxes, a metal detection station with rejection is integrated. The same head allows the RM robot to work simultaneously with boxes and barrels.

Forming boxes and palletizing raw materials for food

Australia, 2009

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Description

Line of production of vegetable fats and oils in which the process of forming and closing the boxes and feeding them to the filling of the plant was automated, as well as the automated process of palletizing boxes and barrels up to 20kg From another line. After the closure of boxes, a metal detection station with rejection is integrated. The same head allows the RM robot to work simultaneously with boxes and barrels.

Equipment

Formadora BE3-HM / Closer D35NC-H1 hot glue / Cartesian palletizer RM2 / Conveying machines for boxes and pallets

Advantages
  1. Modernization of training processes and closing of boxes.
  2. Reduction of manpower.
  3. Elimination of occupational hazards in the palletizing process.
  4. Concentration of two lines in a single unit of palletizing.
  5. Optimization of space in the workstation.
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Palletizing of frozen bread boxes

In a frozen bread factory, with very little availability of space, an installation is carried out to transport boxes and bars of frozen bread to the filling point. The filling and first weight control is done manually, to later pass to a sealing seam behind which, integrated in the conveyor belt, there is a weigher that rejects the boxes out of tolerance. The installation is completed with an anthropomorphic robot that palletizes the boxes, previously labeled, directly on the roller platform of the baler. Once the pallet is baled, it is taken to the cold store by a railcar. The line works with four different box formats for loads of between 4 and 12kg.

Palletizing of frozen bread boxes

España, 2015

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Description

In a frozen bread factory, with very little availability of space, an installation is carried out to transport boxes and bars of frozen bread to the filling point. The filling and first weight control is done manually, to later pass to a sealing seam behind which, integrated in the conveyor belt, there is a weigher that rejects the boxes out of tolerance. The installation is completed with an anthropomorphic robot that palletizes the boxes, previously labeled, directly on the roller platform of the baler. Once the pallet is baled, it is taken to the cold store by a railcar. The line works with four different box formats for loads of between 4 and 12kg.

Equipment

Various conveyors / D35NC sealing machine / Weighing machine / Antropomorphic robot / Automatic baler LINE / Guided cart

Advantages
  1. Complete automated end of line.
  2. Very compact installation.
  3. Customer workforce reduction
  4. Identification of finished product for better storage logistics.
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Pick - & - Place for corn pancakes

Pick-and-place made to measure that feeds corn fritters a fryer, with the particularity that there is no contact between the product and the head of the robot, thus avoiding both breakages and loss of flour from the pancakes. The system includes the grouping prior to picking. The installation consists of two twin lines, controlled by a single operator. In a second phase, the lines were modified doubling the production and arriving until 500 units / minute.

Pick - & - Place for corn pancakes

Reino Unido, 2010 & 2015

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Description

Pick-and-place made to measure that feeds corn fritters a fryer, with the particularity that there is no contact between the product and the head of the robot, thus avoiding both breakages and loss of flour from the pancakes. The system includes the grouping prior to picking. The installation consists of two twin lines, controlled by a single operator. In a second phase, the lines were modified doubling the production and arriving until 500 units / minute.

Equipment

Robots Pick - & - Place / Auxiliary Food Conveyors

Advantages
  1. Reduction to one third of the required labor force.
  2. Significant increase in the productivity of the line.
  3. Fast return on investment.
  4. Non-contact food product handling.
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EQUIPMENT FOR ALL PROCESSES

CASE ERECTING
CASE PACKING
CASE SEALING
PALLETIZING
STRECH WRAPPING

CASE ERECTOR

Both automatic and semiautomatic machines, DNC has the right equipment for every size of case and production requirement. Our case erectors are robust and reliable equipment, designed to work 24 hours a day, always delivering a maximum quality boxes as well as giving a great versatility.

CASE PACKING

Regardless of your product we may have a case packing soluction for you. Whether with our embedded CPK cells, by integrating arm robots or with a specially designed application for your product. Let our experts study your requirement and propose the most appropriate solution.

DNC case sealing solutions are suiteble for all levels of automation that your company may require. We have equipment for sealing of large boxes and for working with tape, hot glue or gummed paper.
Long life-cycle proofed machinery.

PALLETIZING

DNC's experience in the packaging sector is reflected in every palletizing project that we complete. A thorough analysis of the requirements of your installation will allow us to offer you the optimal solution, either with a gantry or arm robot, customized with its own designed and manufactured gripper.

STRECH WRAPPING

The wide range of strech wrappers from DNC ensures that you will always find the most suitable equipment for your needs, whether in automatic or semiautomatic version. Equipment designed to work at high performance and / or with unstable loads.

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REQUEST ADVICE

Our experience in many sectors is your guarantee

A brief study allows us to determine the best equipment for your company

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