SOLUTIONS FOR THE FOOD INDUSTRY

Solutions that reach our customers’ goals

Image is not available
Stretch wrapping of pallets with bags of flour for bakeries

Flour producer for the food industry. In this project the old stretch wrappers used at the customer's plant were replaced for new ones and an additional top film sheet dispenser cover was installed for supercar wrapping that waterproofs and protects the load. In addition, customer labellers were adapted to the new wrapping cells.

Stretch wrapping of pallets with bags of flour for bakeries

Spain, 2016

Image is not available
Description

Flour producer for the food industry. In this project the old stretch wrappers used at the customer's plant were replaced for new ones and an additional top film sheet dispenser cover was installed for supercar wrapping that waterproofs and protects the load. In addition, customer labellers were adapted to the new wrapping cells.

Equipment

Stretch wrapper LINE / Top sheet dispenser COVER

Advantages
  1. Stretch wrapper Top Cover Automation
  2. Reduction of film consumption
  3. Renewing systems
  4. Increased Productivity
  5. Reduction of occupational risks
Arrow
Arrow
Slider
Image is not available
Palletizing of large-size cocoa powder packaging

In order to facilitate the handling of large size and heavy containers, the palletizing process of the boxes is automated, with pallet dispenser, cardboard interlayer placement and automatic stretch wrapping.

Palletizing of large-size cocoa powder packaging

España 2009

Image is not available
Description

In order to facilitate the handling of large size and heavy containers, the palletizing process of the boxes is automated, with pallet dispenser, cardboard interlayer placement and automatic stretch wrapping.

Equipment

Pallet dispenser AT1280 / Cartesian palletiser RMS1 / Stretch wrapper LINE / Pallet conveyors.

Advantages
  1. Avoid manual manipulation of large weights
  2. Increased production
  3. Optimization of the workforce
Arrow
Arrow
Slider
Image is not available
Condensed milk bag-in-box

In a condensed milk packaging line, a bag-in-box cell composed of forming machine, insert module and hot glue seamer is installed. The line works with 4 different formats of between 2,5 and 25 liters.

Condensed milk bag-in-box

Spain, 2012

Image is not available
Description

In a condensed milk packaging line, a bag-in-box cell composed of forming machine, insert module and hot glue seamer is installed. The line works with 4 different formats of between 2,5 and 25 liters.

Equipment

Case erector BE2 / Plug-in module D14F / Hot-glue D35NC-H2

Advantages
  1. Optimization of the packaging resources.
  2. Reduction of manpower.
  3. Increased production.
Arrow
Arrow
Slider
Image is not available
Automation of frozen bread bars and box stretch wrapping

Bakery for processing high quality crafted products. The objective was to automate the process of fitting frozen bread bars, ensuring maximum quality and preservation of the product. In addition, to facilitate the operators job with a semiautomatic pallet stretch wrapper that was integrated at the end of the line.

Automation of frozen bread bars and box stretch wrapping

Spain, 2012

Image is not available
Description

Bakery for processing high quality crafted products. The objective was to automate the process of fitting frozen bread bars, ensuring maximum quality and preservation of the product. In addition, to facilitate the operators job with a semiautomatic pallet stretch wrapper that was integrated at the end of the line.

Equipment

Case erector BE3 / Box conveyors / Conveyor belt for product introduction / Case sealing D35NC / Semi-automatic stretch wrapper SINGLE MID

Advantages
  1. Embedding Process Automation
  2. Increased Productivity
  3. Consumable Reduction
  4. Reduction of occupational risks
Arrow
Arrow
Slider
Image is not available
Supply and transport of pallets with meat in refrigerated zone

Food company, leader in its sector, that realizes the complete cycle in the elaboration of its products. The objective was to palletize the plastic boxes, characteristics of their production, and automatically transfer the pallets from the robot palletizer to the storage area without the intervention of any operator.

Supply and transport of pallets with meat in refrigerated zone

Spain, 2012

Image is not available
Description

Food company, leader in its sector, that realizes the complete cycle in the elaboration of its products. The objective was to palletize the plastic boxes, characteristics of their production, and automatically transfer the pallets from the robot palletizer to the storage area without the intervention of any operator.

Equipment

Pallet conveyors / Pallet dispenser AT1280 / Turntable / Guided cart

Advantages
  1. Automation of pallet transfer
  2. Automatic pallet supply
  3. Automate systems and increase productivity
  4. Reduction of occupational risks
Arrow
Arrow
Slider
Image is not available
Formed boxes for packaged foods

In a plant packaging plant, a process of automation of cardboard carton forming systems is carried out to ensure uninterrupted production 24 hours a day, 365 days a year.

Formed boxes for packaged foods

Spain, 2013

Image is not available
Description

In a plant packaging plant, a process of automation of cardboard carton forming systems is carried out to ensure uninterrupted production 24 hours a day, 365 days a year.

Equipment

5 Formers BE2

Advantages
  1. Increase in carton production
  2. 24-hour production warranty
  3. Reduction of labor
Arrow
Arrow
Slider
Image is not available
Automation of two independent line ends of frozen bread

Large-scale industrial bakery for pre-cooked bread production. The goal was to meet the high production objectives by automating the process of fitting bread loaves and facilitating logistics by integrating a semi-automatic SINGLE MID baler. Thanks to the high performance the customer commissioned the automation of the second of its lines.

Automation of two independent line ends of frozen bread

Spain, 2016

Image is not available
Description

Large-scale industrial bakery for pre-cooked bread production. The goal was to meet the high production objectives by automating the process of fitting bread loaves and facilitating logistics by integrating a semi-automatic SINGLE MID baler. Thanks to the high performance the customer commissioned the automation of the second of its lines.

Equipment

Case erector BE3 / Box conveyors / Conveyor belt for product introduction / Container box D35NC / Semi-automatic pallet baler SINGLE MID

Advantages
  1. Automate the nesting process
  2. Increased Productivity
  3. Higher performance of operators
  4. Consumable Reduction
  5. Reduction of occupational risks
Arrow
Arrow
Slider
Image is not available
Palletizing of empty cans of preserves

In a food cans factory, a palletizing application is developed. From a previous grouping, an anthropomorphic robot equipped with suction head palletizes the cans by complete layers.

Palletizing of empty cans of preserves

Cuba, 2009

Image is not available
Description

In a food cans factory, a palletizing application is developed. From a previous grouping, an anthropomorphic robot equipped with suction head palletizes the cans by complete layers.

Equipment

Anthropomorphic robot

Advantages
  1. Pallet automation
  2. Elimination of labor
  3. First robot installed in Cuba
Arrow
Arrow
Slider
Image is not available
End of full line of pre-cooked products

For a line of pre-cooked soups, the entire end-of-line project is developed, from the formation of boxes to palletizing, including anthropomorphic robot nesting and closed boxes with adhesive seal. The line works with a single format of boats and the same robot box is responsible for placing the lids in the boats.

End of full line of pre-cooked products

Francia, 2011

Image is not available
Description

For a line of pre-cooked soups, the entire end-of-line project is developed, from the formation of boxes to palletizing, including anthropomorphic robot nesting and closed boxes with adhesive seal. The line works with a single format of boats and the same robot box is responsible for placing the lids in the boats.

Equipment

Forming machine BE3 / Robot dozer / L35CS sealing machine / Palletizing robot / Auxiliary conveyors

Advantages
  1. Automation of the entire end of line
  2. Increased Productivity
  3. Optimization of human resources
  4. Rationalization of the workspace
Arrow
Arrow
Slider
Image is not available
Palletizing of cereal sacks

In a cereal packaging plant, we automated the palletizing of 50kg bags of grain. In order to handle the bags that are raffia and very slippery, a special clip is developed. In addition, to stabilize the load on the bags, we work with square rollers, allowing a correct palletizing. Once the pallet is finished, it is automatically transported to the baler.

Palletizing of cereal sacks

España, 2001

Image is not available
Description

In a cereal packaging plant, we automated the palletizing of 50kg bags of grain. In order to handle the bags that are raffia and very slippery, a special clip is developed. In addition, to stabilize the load on the bags, we work with square rollers, allowing a correct palletizing. Once the pallet is finished, it is automatically transported to the baler.

Equipment

Conveyors / Cartesian Palletizer RM1 / Senior Baler L

Advantages
  1. Automation of end-of-line processes.
  2. Elimination of manual manipulation of heavy products.
  3. Perfect palletization of very unstable loads.
  4. Increased production.
Arrow
Arrow
Slider
Image is not available
Automated forming, weighing and labeling of processed meats

Meat company supplier of multinational leader in "fastfood" restaurants. With the aim of increasing production, we implemented a third automatic line of forming, weighing, labeling and carton closing. In the baling process, semi-automatic machinery was chosen. The working temperature oscillated between 6ºC and 8ºC. Part of the installation made in stainless steel to ensure hygiene and facilitate cleaning.

Automated forming, weighing and labeling of processed meats

España, 2013

Image is not available
Description

Meat company supplier of multinational leader in "fastfood" restaurants. With the aim of increasing production, we implemented a third automatic line of forming, weighing, labeling and carton closing. In the baling process, semi-automatic machinery was chosen. The working temperature oscillated between 6ºC and 8ºC. Part of the installation made in stainless steel to ensure hygiene and facilitate cleaning.

Equipment

Forming machine BE3 / Conveyors of boxes / Sealer D35NC of seal / Semiautomatic baler SINGLE MID

Advantages
  1. Automate the process of forming and closing boxes
  2. Simplify the transport of boxes through different areas
  3. Semi-automatic pallet packing
  4. Cost reduction
  5. Increased Productivity
Arrow
Arrow
Slider
Image is not available
Forming boxes and palletizing raw materials for food

Line of production of vegetable fats and oils in which the process of forming and closing the boxes and feeding them to the filling of the plant was automated, as well as the automated process of palletizing boxes and barrels up to 20kg From another line. After the closure of boxes, a metal detection station with rejection is integrated. The same head allows the RM robot to work simultaneously with boxes and barrels.

Forming boxes and palletizing raw materials for food

Australia, 2009

Image is not available
Description

Line of production of vegetable fats and oils in which the process of forming and closing the boxes and feeding them to the filling of the plant was automated, as well as the automated process of palletizing boxes and barrels up to 20kg From another line. After the closure of boxes, a metal detection station with rejection is integrated. The same head allows the RM robot to work simultaneously with boxes and barrels.

Equipment

Formadora BE3-HM / Closer D35NC-H1 hot glue / Cartesian palletizer RM2 / Conveying machines for boxes and pallets

Advantages
  1. Modernization of training processes and closing of boxes.
  2. Reduction of manpower.
  3. Elimination of occupational hazards in the palletizing process.
  4. Concentration of two lines in a single unit of palletizing.
  5. Optimization of space in the workstation.
Arrow
Arrow
Slider
Image is not available
Palletizing of frozen bread boxes

In a frozen bread factory, with very little availability of space, an installation is carried out to transport boxes and bars of frozen bread to the filling point. The filling and first weight control is done manually, to later pass to a sealing seam behind which, integrated in the conveyor belt, there is a weigher that rejects the boxes out of tolerance. The installation is completed with an anthropomorphic robot that palletizes the boxes, previously labeled, directly on the roller platform of the baler. Once the pallet is baled, it is taken to the cold store by a railcar. The line works with four different box formats for loads of between 4 and 12kg.

Palletizing of frozen bread boxes

España, 2015

Image is not available
Description

In a frozen bread factory, with very little availability of space, an installation is carried out to transport boxes and bars of frozen bread to the filling point. The filling and first weight control is done manually, to later pass to a sealing seam behind which, integrated in the conveyor belt, there is a weigher that rejects the boxes out of tolerance. The installation is completed with an anthropomorphic robot that palletizes the boxes, previously labeled, directly on the roller platform of the baler. Once the pallet is baled, it is taken to the cold store by a railcar. The line works with four different box formats for loads of between 4 and 12kg.

Equipment

Various conveyors / D35NC sealing machine / Weighing machine / Antropomorphic robot / Automatic baler LINE / Guided cart

Advantages
  1. Complete automated end of line.
  2. Very compact installation.
  3. Customer workforce reduction
  4. Identification of finished product for better storage logistics.
Arrow
Arrow
Slider
Image is not available
Automatic baling of pallets inside a freezer at -28º

Frozen product warehouse for leading company in the industrial ice cream sector. An automatic bundling solution was carried out inside the freezing chamber for pallets with ice cream boxes. The installation works 365 days a year, 24 hours a day, in extreme conditions reaching the objectives set by the client.

Automatic baling of pallets inside a freezer at -28º

Spain, 2005

Image is not available
Description

Frozen product warehouse for leading company in the industrial ice cream sector. An automatic bundling solution was carried out inside the freezing chamber for pallets with ice cream boxes. The installation works 365 days a year, 24 hours a day, in extreme conditions reaching the objectives set by the client.

Equipment

SPIN Baler / Conveyors

Advantages
  1. Automate the baling process under freezing conditions
  2. Reduction of occupational risks
  3. Consumable savings
  4. Increased Productivity
Arrow
Arrow
Slider
Image is not available
Pick - & - Place for corn pancakes

Pick-and-place made to measure that feeds corn fritters a fryer, with the particularity that there is no contact between the product and the head of the robot, thus avoiding both breakages and loss of flour from the pancakes. The system includes the grouping prior to picking. The installation consists of two twin lines, controlled by a single operator. In a second phase, the lines were modified doubling the production and arriving until 500 units / minute.

Pick - & - Place for corn pancakes

UK, 2010 & 2015

Image is not available
Description

Pick-and-place made to measure that feeds corn fritters a fryer, with the particularity that there is no contact between the product and the head of the robot, thus avoiding both breakages and loss of flour from the pancakes. The system includes the grouping prior to picking. The installation consists of two twin lines, controlled by a single operator. In a second phase, the lines were modified doubling the production and arriving until 500 units / minute.

Equipment

Robots Pick - & - Place / Auxiliary Food Conveyors

Advantages
  1. Reduction to one third of the required labor force.
  2. Significant increase in the productivity of the line.
  3. Fast return on investment.
  4. Non-contact food product handling.
Arrow
Arrow
Slider

EQUIPMENT FOR ALL PROCESSES

CASE ERECTING
CASE PACKING
CASE SEALING
PALLETIZING
STRECH WRAPPING

CASE ERECTOR

Both automatic and semiautomatic machines, DNC has the right equipment for every size of case and production requirement. Our case erectors are robust and reliable equipment, designed to work 24 hours a day, always delivering a maximum quality boxes as well as giving a great versatility.

CASE PACKING

Regardless of your product we may have a case packing soluction for you. Whether with our embedded CPK cells, by integrating arm robots or with a specially designed application for your product. Let our experts study your requirement and propose the most appropriate solution.

DNC case sealing solutions are suiteble for all levels of automation that your company may require. We have equipment for sealing of large boxes and for working with tape, hot glue or gummed paper.
Long life-cycle proofed machinery.

PALLETIZING

DNC's experience in the packaging sector is reflected in every palletizing project that we complete. A thorough analysis of the requirements of your installation will allow us to offer you the optimal solution, either with a gantry or arm robot, customized with its own designed and manufactured gripper.

STRECH WRAPPING

The wide range of strech wrappers from DNC ensures that you will always find the most suitable equipment for your needs, whether in automatic or semiautomatic version. Equipment designed to work at high performance and / or with unstable loads.

Slider

REQUEST ADVICE

Our experience in many sectors is your guarantee

A brief study allows us to determine the best equipment for your company

Thanks!