SOLUTIONS FOR THE CHEMICAL INDUSTRY

Solutions that reach our customers’ goals

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Palletizing and baling of ceramic ink bottles

An automatic palletizing solution of two independent bottle lines was carried out and its subsequent packaging with strapping, protective carton and wrapping with stretch film.

Palletizing and baling of ceramic ink bottles

España, 2015

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Description

An automatic palletizing solution of two independent bottle lines was carried out and its subsequent packaging with strapping, protective carton and wrapping with stretch film.

Equipment

Conveyors / Robot palletizer / Strapping machine / Handling machine packaging box / Baler LINE + COVER / Pallet conveyors.

Advantages
  1. Automation of the palletizing process
  2. Dispensing of empty pallets, placement of the interlayer carton
  3. Independent layer strapping
  4. Placement of protective boxes
  5. Blanket Blanket
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Handling of chemical bags

Company of production of gelatine capsules for industrial consumption. The bag sacking process was automated with the integration of a Cartesian robot. He collected the sacks from a vertical bagger by palletizing them to the ground.

Handling of chemical bags

España, 2007

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Description

Company of production of gelatine capsules for industrial consumption. The bag sacking process was automated with the integration of a Cartesian robot. He collected the sacks from a vertical bagger by palletizing them to the ground.

Equipment

Conveyors / Cartesian Palletizer RM1

Advantages
  1. Automate the palletizing process
  2. Customer workforce reduction
  3. Reduction of occupational risks
  4. Increased Productivity
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Palletizing of automotive lubricants

For a manufacturer of automotive lubricants an automated process is carried out at the end of the palletizing line to avoid errors in the different orders with the material references and to avoid the manual manipulation of boxes weighing between 20 and 30 kg. With a robot palletizer RMS-2, it is palletized from two different lines in two palletizing stations that work with different pallet measurements. A single spindle works with the different box formats, while placing a sheet of cardboard between layers.

Palletizing of automotive lubricants

España, 2006

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Description

For a manufacturer of automotive lubricants an automated process is carried out at the end of the palletizing line to avoid errors in the different orders with the material references and to avoid the manual manipulation of boxes weighing between 20 and 30 kg. With a robot palletizer RMS-2, it is palletized from two different lines in two palletizing stations that work with different pallet measurements. A single spindle works with the different box formats, while placing a sheet of cardboard between layers.

Equipment

Conveyors / Formadora BE3 / Cartesian Palletizer RMS-2

Advantages
  1. Automation the palletizing process.
  2. Automatic classification of boxes according to type.
  3. Increased productivity.
  4. Optimization of the workforce.
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End of complete line for the packaging of lubricating oils

Multinational company dedicated to the production of automotive lubricants for the final consumer. The project consists of the fitting of small format lubricant containers and subsequent palletizing of the boxes and pallet baling automatically.

End of complete line for the packaging of lubricating oils

España, 2010

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Description

Multinational company dedicated to the production of automotive lubricants for the final consumer. The project consists of the fitting of small format lubricant containers and subsequent palletizing of the boxes and pallet baling automatically.

Equipment

Sealer CPK8406 / Sealer D35NC of seal / Cartesian palletizer RM1 / Baler LINE / Conveyors of pallets.

Advantages
  1. Automate the processes of packing, palletizing and baling
  2. Optimization of production
  3. Consumable savings
  4. Customer workforce reduction
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Packaging of media pallets with products cleaning and hygiene

Multinational manufacturer of chemical products for hygienic use for the final consumer. A process of individual baling of media pallets was carried out as a measure of sale in large commercial areas. By combining two media on a single European pallet facilitating the baling and transport.

Packaging of media pallets with products cleaning and hygiene

España, 2010

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Description

Multinational manufacturer of chemical products for hygienic use for the final consumer. A process of individual baling of media pallets was carried out as a measure of sale in large commercial areas. By combining two media on a single European pallet facilitating the baling and transport.

Equipment

Pallet conveyors / Dispenser and pallet reefer AT1280 / 2 Balers LINE

Advantages
  1. Automation the process of reassembling pallets
  2. Balancing media pallets automatically
  3. Reduced palletizing time
  4. Consumable savings
  5. Increase in production
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Automatic fitting of paint cans of 1 and 5 lts

Company of production of painting. Automation of the process of nesting paint cans of 1 and 5 liters from a single line of packaging. The installation consisted of the formation of cardboard boxes, the grouping and the nesting by an anthropomorphic robot and later closed.

Automatic fitting of paint cans of 1 and 5 lts

Arabia Saudi, 2016

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Description

Company of production of painting. Automation of the process of nesting paint cans of 1 and 5 liters from a single line of packaging. The installation consisted of the formation of cardboard boxes, the grouping and the nesting by an anthropomorphic robot and later closed.

Equipment

Conveyors / Conveyors BE3 / Embedding robot / Sealing machine D35NC

Advantages
  1. Embedding Process Automation
  2. Integration into the customer's production line
  3. Reduced packaging costs
  4. Customer workforce reduction
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Complete line end for corrosive chemicals

Company specializing in chemicals for water treatment. Automation of the process of fitting plastic bottles with 5 liter handle, carrying out the nesting in groups of four units, to increase the production ratios. Subsequently a single robot palletizes these boxes, as well as a second end of line of bottles of 25 liters. Both palletised pallets are transported to a single automatic baler.

Complete line end for corrosive chemicals

España, 2013

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Description

Company specializing in chemicals for water treatment. Automation of the process of fitting plastic bottles with 5 liter handle, carrying out the nesting in groups of four units, to increase the production ratios. Subsequently a single robot palletizes these boxes, as well as a second end of line of bottles of 25 liters. Both palletised pallets are transported to a single automatic baler.

Equipment

Bottle Conveyors / BE3 Tray / CPK8406 Enclosure / L35CS Closer / Conveyor Boxes / Robot FANUC Palletizer + DNC Head / LINE + COVER Baler

Advantages
  1. Automate the nesting process: forming carton, nesting, closing
  2. Reduce the manipulation of the operator and reduce the occupational risk
  3. Customer workforce reduction
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Automatic baling of pallets with lightweight plastic materials

Multinational company of production of injected plastics. The main objective was to assume the baling of the pallets of the entire production plant coming from the multiple injectors. Due to the fragility and lightness of the load, a ram was integrated to keep the load stable during the baling and cover system to facilitate the task to the operator.

Automatic baling of pallets with lightweight plastic materials

España, 2015

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Description

Multinational company of production of injected plastics. The main objective was to assume the baling of the pallets of the entire production plant coming from the multiple injectors. Due to the fragility and lightness of the load, a ram was integrated to keep the load stable during the baling and cover system to facilitate the task to the operator.

Equipment

Chain conveyors / Baler LINE / Top pallet cover COVER

Advantages
  1. Automation of the baling process
  2. Reduction of film consumption
  3. Updating systems
  4. Increased Productivity
  5. Reduction of occupational risks
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Complete line of liquid detergents

We automate the end of the entire line of bleach production and cleaning products for pools of 1,3,10 and 20 liters. Given the high seasonality of some of the products, there is a versatile installation that allows working in a wide variety of formats, allowing agile changes in production. The small plastic cans were fitted into an RSC carton using a 3-axis cartesian carton, while the large ones were palletized directly. The baling includes antilluvia sheet allowing to store the product in the exterior.

Complete line of liquid detergents

Francia, 2013

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Description

We automate the end of the entire line of bleach production and cleaning products for pools of 1,3,10 and 20 liters. Given the high seasonality of some of the products, there is a versatile installation that allows working in a wide variety of formats, allowing agile changes in production. The small plastic cans were fitted into an RSC carton using a 3-axis cartesian carton, while the large ones were palletized directly. The baling includes antilluvia sheet allowing to store the product in the exterior.

Equipment

Conveyors / Conveyer Bottles / Forming Machine BE3 / Packing Machine CPK8406 / L35CS Sealing Machine / Conveyor Boxes / Palletising Robot + DNC Header / LINE + COVER Baler

Advantages
  1. Complete automation of the processes of embedding (carton, embedding, closing) and palletizing (dispensing pallets, robotic palletizing, baling).
  2. Elimination of risks in the handling of chemical.
  3. Elimination of temporary labor and reduction of labor costs.
  4. Increase productivity of lines.
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Complete line finish for paint cans

We automate 6 lines of production of paints for the automotive sector with several formats of metal cans each (from 200 ml to 5 ltr) which includes the assembly of boxes, fitting of product in RSC box, closure of the box by adhesive seal, The dispensing of empty pallets, Cartesian palletiser of 3 axes and final baling of pallets. All lines are multi-product, so you have to ensure agile and accurate formatting adjustments.

Complete line finish for paint cans

Grecia, 2007

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Description

We automate 6 lines of production of paints for the automotive sector with several formats of metal cans each (from 200 ml to 5 ltr) which includes the assembly of boxes, fitting of product in RSC box, closure of the box by adhesive seal, The dispensing of empty pallets, Cartesian palletiser of 3 axes and final baling of pallets. All lines are multi-product, so you have to ensure agile and accurate formatting adjustments.

Equipment

Container carriers / Formers BE3 / Packer CPK8406 / Sealer D35NC of seal / Pallet dispenser AL1212 / Cartesian palletizer RM1 / Baler LINE / Conveyors of pallets.

Advantages
  1. Automation of end-of-line processes.
  2. Rationalization of processes and space in the plant.
  3. Increased production.
  4. Significant increase in productive efficiency.
  5. Optimization of labor.
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Complete line end for chemical dye cans

Producer of dyes for paints to which we automated the process of fitting 1 and 2 liter cans in RSC boxes, in plastic and metallic containers (with and without handle) with a Cartesian upper 2-axis carton, in groups of 2, 4 or 6 containers per carton. The line works with 6 different formats of box, as well as metallic cans of 4 and 5 liters that pass directly to the robot palletizer.

Complete line end for chemical dye cans

Francia, 2016

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Description

Producer of dyes for paints to which we automated the process of fitting 1 and 2 liter cans in RSC boxes, in plastic and metallic containers (with and without handle) with a Cartesian upper 2-axis carton, in groups of 2, 4 or 6 containers per carton. The line works with 6 different formats of box, as well as metallic cans of 4 and 5 liters that pass directly to the robot palletizer.

Equipment

BE-3 HM Tray with lower hotmelt sealer / CPK8406 encoder / L35CS-H1 upper hotmelt sealing / Container boxes / Anthropomorphic robot + DNC head / Pallet conveyors

Advantages
  1. Automation of the process of nesting and palletizing
  2. Concentrate all formats into a single line end
  3. Elimination of manual processes
  4. Workspace Optimization
  5. Robot palletizer with multi-product head to load empty pallets, boxes and boats
  6. Orientation of the handles of the boats for correct introduction in box
  7. Customer workforce reduction
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Palletizing and baling of paint cans

Project of automation of two parallel lines of painting, with metal containers of 4, 5, 10 and 20 liters. Prior to palletizing, the containers must be oriented so that all handles are in the same position. The palletisation is performed simultaneously in two stations, as appropriate from one filling line or another. The final wrapping includes rain protection for outdoor storage. All formatting changes are performed automatically.

Palletizing and baling of paint cans

Holanda, 2016

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Description

Project of automation of two parallel lines of painting, with metal containers of 4, 5, 10 and 20 liters. Prior to palletizing, the containers must be oriented so that all handles are in the same position. The palletisation is performed simultaneously in two stations, as appropriate from one filling line or another. The final wrapping includes rain protection for outdoor storage. All formatting changes are performed automatically.

Equipment

Container conveyors / Anthropomorphic robot + DNC head / Pallet dispensers AT1280 / Baler LINE + COVER / Conveyors pallets

Advantages
  1. Automation of the entire end of line
  2. A single robotic palletizer for 2 different lines and can palletize up to 2 different products at a time
  3. A single double suction head for all formats
  4. Optimization of the client's workforce
  5. Orientation of the handles in the same direction, according to product
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Automatic line end for chemical sacks

Multinational chemical leader in the sector in its sector requests automatic line end for 25kg bags. In order to simplify and increase productivity, a Cartesian system was installed at the outlet of a vertical bagger to introduce the bags into the carton. The boxes are formed, closed and palletized automatically, when the mosaic is finished the pallet is moved to an automatic baler with the cover function.

Automatic line end for chemical sacks

España, 2002

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Description

Multinational chemical leader in the sector in its sector requests automatic line end for 25kg bags. In order to simplify and increase productivity, a Cartesian system was installed at the outlet of a vertical bagger to introduce the bags into the carton. The boxes are formed, closed and palletized automatically, when the mosaic is finished the pallet is moved to an automatic baler with the cover function.

Equipment

Bag Conveyors / BE3 Tray / CPK8406 Packer / D35NC Sealing Machine / Pallet Dispenser AL1212 / Cartesian Palletizer RM1 / Palletizer LINE / Pallet Conveyors

Advantages
  1. Automate the complete end of the line
  2. Reducing risks
  3. Increased Productivity
  4. Reduction of labor
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EQUIPMENT FOR ALL PROCESSES

CASE ERECTING
CASE PACKING
CASE SEALING
PALLETIZING
STRECH WRAPPING

CASE ERECTOR

Both automatic and semiautomatic machines, DNC has the right equipment for every size of case and production requirement. Our case erectors are robust and reliable equipment, designed to work 24 hours a day, always delivering a maximum quality boxes as well as giving a great versatility.

CASE PACKING

Regardless of your product we may have a case packing soluction for you. Whether with our embedded CPK cells, by integrating arm robots or with a specially designed application for your product. Let our experts study your requirement and propose the most appropriate solution.

DNC case sealing solutions are suiteble for all levels of automation that your company may require. We have equipment for sealing of large boxes and for working with tape, hot glue or gummed paper.
Long life-cycle proofed machinery.

PALLETIZING

DNC's experience in the packaging sector is reflected in every palletizing project that we complete. A thorough analysis of the requirements of your installation will allow us to offer you the optimal solution, either with a gantry or arm robot, customized with its own designed and manufactured gripper.

STRECH WRAPPING

The wide range of strech wrappers from DNC ensures that you will always find the most suitable equipment for your needs, whether in automatic or semiautomatic version. Equipment designed to work at high performance and / or with unstable loads.

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A brief study allows us to determine the best equipment for your company

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