SOLUTIONS WITH CASE ERECTORS

Solutions that reach our customers’ goals

Image is not available
Sophisticated Embedded Wedding Dresses Prêt-à-porter

Company of design and preparation of wedding dresses. The project was to automate the packaging, reducing the size of the product package, without affecting the quality of the product, in order to reduce logistics costs.

Sophisticated Embedded Wedding Dresses Prêt-à-porter

España, 2012

Image is not available
Description

Company of design and preparation of wedding dresses. The project was to automate the packaging, reducing the size of the product package, without affecting the quality of the product, in order to reduce logistics costs.

Equipment

Conveyors / Conveyors BE5 / Container for air evacuation / Container D35NC of gummed paper / Conveyor truck

Advantages
  1. Automation of the coupling process of the dresses
  2. Save packaging material and transport costs
  3. Increase production
  4. Facilitate ergonomics of work
  5. Reduce storage space
Arrow
Arrow
Slider
Image is not available
Palletizing of automotive lubricants

For a manufacturer of automotive lubricants an automated process is carried out at the end of the palletizing line to avoid errors in the different orders with the material references and to avoid the manual manipulation of boxes weighing between 20 and 30 kg. With a robot palletizer RMS-2, it is palletized from two different lines in two palletizing stations that work with different pallet measurements. A single spindle works with the different box formats, while placing a sheet of cardboard between layers.

Palletizing of automotive lubricants

España, 2006

Image is not available
Description

For a manufacturer of automotive lubricants an automated process is carried out at the end of the palletizing line to avoid errors in the different orders with the material references and to avoid the manual manipulation of boxes weighing between 20 and 30 kg. With a robot palletizer RMS-2, it is palletized from two different lines in two palletizing stations that work with different pallet measurements. A single spindle works with the different box formats, while placing a sheet of cardboard between layers.

Equipment

Conveyors / Formadora BE3 / Cartesian Palletizer RMS-2

Advantages
  1. Automation the palletizing process.
  2. Automatic classification of boxes according to type.
  3. Increased productivity.
  4. Optimization of the workforce.
Arrow
Arrow
Slider
Image is not available
Condensed milk bag-in-box

In a condensed milk packaging line, a bag-in-box cell composed of forming machine, insert module and hot glue seamer is installed. The line works with 4 different formats of between 2,5 and 25 liters.

Condensed milk bag-in-box

España, 2012

Image is not available
Description

In a condensed milk packaging line, a bag-in-box cell composed of forming machine, insert module and hot glue seamer is installed. The line works with 4 different formats of between 2,5 and 25 liters.

Equipment

Shaper BE2 / Plug-in module D14F / Hot-glue D35NC-H2

Advantages
  1. Optimization of the packaging resources.
  2. Reduction of manpower.
  3. Increased production.
Arrow
Arrow
Slider
Image is not available
Complete line end for corrosive chemicals

Company specializing in chemicals for water treatment. Automation of the process of fitting plastic bottles with 5 liter handle, carrying out the nesting in groups of four units, to increase the production ratios. Subsequently a single robot palletizes these boxes, as well as a second end of line of bottles of 25 liters. Both palletised pallets are transported to a single automatic baler.

Complete line end for corrosive chemicals

España, 2013

Image is not available
Description

Company specializing in chemicals for water treatment. Automation of the process of fitting plastic bottles with 5 liter handle, carrying out the nesting in groups of four units, to increase the production ratios. Subsequently a single robot palletizes these boxes, as well as a second end of line of bottles of 25 liters. Both palletised pallets are transported to a single automatic baler.

Equipment

Bottle Conveyors / BE3 Tray / CPK8406 Enclosure / L35CS Closer / Conveyor Boxes / Robot FANUC Palletizer + DNC Head / LINE + COVER Baler

Advantages
  1. Automate the nesting process: forming carton, nesting, closing
  2. Reduce the manipulation of the operator and reduce the occupational risk
  3. Customer workforce reduction
Arrow
Arrow
Slider
Image is not available
Complete line end for fire extinguishers

A fully automated line end is installed in an extinguisher factory, in order to avoid manual manipulation of the product. The line works with seven different formats of extinguisher of between 1 and 12kg of load. For the transport of fire extinguishers, a special strip is developed with positioning of each piece to facilitate the labeling. A formator BE4 is chosen for the particular measures of the boxes, which each contain a single extinguisher.

Complete line end for fire extinguishers

España, 2006

Image is not available
Description

A fully automated line end is installed in an extinguisher factory, in order to avoid manual manipulation of the product. The line works with seven different formats of extinguisher of between 1 and 12kg of load. For the transport of fire extinguishers, a special strip is developed with positioning of each piece to facilitate the labeling. A formator BE4 is chosen for the particular measures of the boxes, which each contain a single extinguisher.

Equipment

Conveyors / Formwork BE4 / Packing machine CPK8406 / Sealer D35NC of seal / Pallet dispenser AL1212 / Cartesian palletiser RMS-1 / Baler LINE / Conveyors of pallets

Advantages
  1. Complete automation of the end-of-line process.
  2. Elimination of manual processes.
  3. Optimization of production.
  4. Reduction of labor costs and risks.
  5. Very fast format change with special heads.
Arrow
Arrow
Slider
Image is not available
Formed and closed boxes for picking fashion garments

A multinational fashion company prêt-a-porter with a new automated logistics center. We carry out the automation of the process of forming and closing of boxes to supply the high productions of picking of its multiple points of sale.

Formed and closed boxes for picking fashion garments

España, 2016

Image is not available
Description

A multinational fashion company prêt-a-porter with a new automated logistics center. We carry out the automation of the process of forming and closing of boxes to supply the high productions of picking of its multiple points of sale.

Equipment

2 Formers BE5 double storage / 2 Formers BE3 double storage / Formadora BE2 / 2 Double body D45NC seals / 2 Triple body D45NC seals

Advantages
  1. Automation of the forming and gluing process of boxes
  2. Automation of the closing process
  3. Increased Line Productivity
  4. Specific design of formers and sealing machines
Arrow
Arrow
Slider
Image is not available
Complete line end for plastic bags

In a single-use plastic bag factory, we automate product nesting and palletizing. The installation consists of two palletizing lines that concentrate the production of 2 and 3 independent lines of product, each with its own boxforming machine, receiving the product and sealing the box by means of a seal or hotmelt. Each end of line has its own robot palletizer and its baler, one of which receives the pallets by means of a railcar.

Complete line end for plastic bags

EEUU, 2016

Image is not available
Description

In a single-use plastic bag factory, we automate product nesting and palletizing. The installation consists of two palletizing lines that concentrate the production of 2 and 3 independent lines of product, each with its own boxforming machine, receiving the product and sealing the box by means of a seal or hotmelt. Each end of line has its own robot palletizer and its baler, one of which receives the pallets by means of a railcar.

Equipment

Formers BE3 and BE5 / Conveyors / Boxes L35CS / Robot anthropomorphic / Baler SENIOR / Carriage for pallets

Advantages
  1. Automate the process of embedding (carton, embedding, closing) and palletizing (dispensing empty pallets, palletizing, baling)
  2. Mixing several lines in the same palletizer
  3. Rationalization of space and handling of loads
  4. Optimization of the client's workforce
  5. Increased overall productivity on the lines
Arrow
Arrow
Slider
Image is not available
Automation of frozen bread cradle and baling of pallets

Bakery for processing high quality artisan products. The objective was to automate the process of fitting frozen bread bars, ensuring maximum quality and preservation of the product. In addition, to facilitate the task of the operators, a semiautomatic pallet baler was integrated at the end of the line.

Automation of frozen bread cradle and baling of pallets

España, 2012

Image is not available
Description

Bakery for processing high quality artisan products. The objective was to automate the process of fitting frozen bread bars, ensuring maximum quality and preservation of the product. In addition, to facilitate the task of the operators, a semiautomatic pallet baler was integrated at the end of the line.

Equipment

Formadora BE3 / Box conveyors / Conveyor belt for product introduction / Container box D35NC / Semi-automatic pallet baler SINGLE MID

Advantages
  1. Embedding Process Automation
  2. Increased Productivity
  3. Consumable Reduction
  4. Reduction of occupational risks
Arrow
Arrow
Slider
Image is not available
Complete line of liquid detergents

We automate the end of the entire line of bleach production and cleaning products for pools of 1,3,10 and 20 liters. Given the high seasonality of some of the products, there is a versatile installation that allows working in a wide variety of formats, allowing agile changes in production. The small plastic cans were fitted into an RSC carton using a 3-axis cartesian carton, while the large ones were palletized directly. The baling includes antilluvia sheet allowing to store the product in the exterior.

Complete line of liquid detergents

Francia, 2013

Image is not available
Description

We automate the end of the entire line of bleach production and cleaning products for pools of 1,3,10 and 20 liters. Given the high seasonality of some of the products, there is a versatile installation that allows working in a wide variety of formats, allowing agile changes in production. The small plastic cans were fitted into an RSC carton using a 3-axis cartesian carton, while the large ones were palletized directly. The baling includes antilluvia sheet allowing to store the product in the exterior.

Equipment

Conveyors / Conveyer Bottles / Forming Machine BE3 / Packing Machine CPK8406 / L35CS Sealing Machine / Conveyor Boxes / Palletising Robot + DNC Header / LINE + COVER Baler

Advantages
  1. Complete automation of the processes of embedding (carton, embedding, closing) and palletizing (dispensing pallets, robotic palletizing, baling).
  2. Elimination of risks in the handling of chemical.
  3. Elimination of temporary labor and reduction of labor costs.
  4. Increase productivity of lines.
Arrow
Arrow
Slider
Image is not available
Automation of the logistics warehouse of multinational of the textile sector

Multi-national clothing company prêt-a-porter with specific requirements for the handling of boxes. The automation consisted in supplying large formed boxes for the picking of the different references of the brand, completing the high level of productivity requirement and achieving greater end-of-line efficiency.

Automation of the logistics warehouse of multinational of the textile sector

España, 2011

Image is not available
Description

Multi-national clothing company prêt-a-porter with specific requirements for the handling of boxes. The automation consisted in supplying large formed boxes for the picking of the different references of the brand, completing the high level of productivity requirement and achieving greater end-of-line efficiency.

Equipment

Space Formator BE5

Advantages
  1. Automation of the process of forming and sealing boxes
  2. Specific design of large coaches
  3. Consumable savings
  4. Reduction of occupational risks
  5. Increased Line Productivity
Arrow
Arrow
Slider
Image is not available
Complete line finish for paint cans

We automate 6 lines of production of paints for the automotive sector with several formats of metal cans each (from 200 ml to 5 ltr) which includes the assembly of boxes, fitting of product in RSC box, closure of the box by adhesive seal, The dispensing of empty pallets, Cartesian palletiser of 3 axes and final baling of pallets. All lines are multi-product, so you have to ensure agile and accurate formatting adjustments.

Complete line finish for paint cans

Grecia, 2007

Image is not available
Description

We automate 6 lines of production of paints for the automotive sector with several formats of metal cans each (from 200 ml to 5 ltr) which includes the assembly of boxes, fitting of product in RSC box, closure of the box by adhesive seal, The dispensing of empty pallets, Cartesian palletiser of 3 axes and final baling of pallets. All lines are multi-product, so you have to ensure agile and accurate formatting adjustments.

Equipment

Container carriers / Formers BE3 / Packer CPK8406 / Sealer D35NC of seal / Pallet dispenser AL1212 / Cartesian palletizer RM1 / Baler LINE / Conveyors of pallets.

Advantages
  1. Automation of end-of-line processes.
  2. Rationalization of processes and space in the plant.
  3. Increased production.
  4. Significant increase in productive efficiency.
  5. Optimization of labor.
Arrow
Arrow
Slider
Image is not available
Formed boxes for packaged foods

In a plant packaging plant, a process of automation of cardboard carton forming systems is carried out to ensure uninterrupted production 24 hours a day, 365 days a year.

Formed boxes for packaged foods

España, 2013

Image is not available
Description

In a plant packaging plant, a process of automation of cardboard carton forming systems is carried out to ensure uninterrupted production 24 hours a day, 365 days a year.

Equipment

5 Formers BE2

Advantages
  1. Increase in carton production
  2. 24-hour production warranty
  3. Reduction of labor
Arrow
Arrow
Slider
Image is not available
Automation of two independent line ends of frozen bread

Large-scale industrial bakery for pre-cooked bread production. The goal was to meet the high production objectives by automating the process of fitting bread loaves and facilitating logistics by integrating a semi-automatic SINGLE MID baler. Thanks to the high performance the customer commissioned the automation of the second of its lines.

Automation of two independent line ends of frozen bread

España, 2016

Image is not available
Description

Large-scale industrial bakery for pre-cooked bread production. The goal was to meet the high production objectives by automating the process of fitting bread loaves and facilitating logistics by integrating a semi-automatic SINGLE MID baler. Thanks to the high performance the customer commissioned the automation of the second of its lines.

Equipment

Formadora BE3 / Box conveyors / Conveyor belt for product introduction / Container box D35NC / Semi-automatic pallet baler SINGLE MID

Advantages
  1. Automate the nesting process
  2. Increased Productivity
  3. Higher performance of operators
  4. Consumable Reduction
  5. Reduction of occupational risks
Arrow
Arrow
Slider
Image is not available
Embedding and palletizing of fire extinguishers of different formats

A special project is developed for extinguishers of 4 kg, 8 kg and 12 kg, as well as the process to close the boxes with hot glue, to later palletize them in a europalet. From a carousel where the quality control is performed, the carton box of the box, automatically charges the extinguisher and closes the box with hot glue. The palletizing cell includes a Cartesian robot RMS-1 and automatic pallet dispenser.

Embedding and palletizing of fire extinguishers of different formats

España, 2002

Image is not available
Description

A special project is developed for extinguishers of 4 kg, 8 kg and 12 kg, as well as the process to close the boxes with hot glue, to later palletize them in a europalet. From a carousel where the quality control is performed, the carton box of the box, automatically charges the extinguisher and closes the box with hot glue. The palletizing cell includes a Cartesian robot RMS-1 and automatic pallet dispenser.

Equipment

CPK side packer / Container conveyors / Pallet dispenser AL1212 / Cartesian palletizer RMS-1 / Pallet conveyors.

Advantages
  1. Customized solution to the needs of the client.
  2. Automates the nesting process (forming carton, nesting, closing) and palletizing.
  3. Elimination of workforce.
Arrow
Arrow
Slider
Image is not available
End of full line of pre-cooked products

For a line of pre-cooked soups, the entire end-of-line project is developed, from the formation of boxes to palletizing, including anthropomorphic robot nesting and closed boxes with adhesive seal. The line works with a single format of boats and the same robot box is responsible for placing the lids in the boats.

End of full line of pre-cooked products

Francia, 2011

Image is not available
Description

For a line of pre-cooked soups, the entire end-of-line project is developed, from the formation of boxes to palletizing, including anthropomorphic robot nesting and closed boxes with adhesive seal. The line works with a single format of boats and the same robot box is responsible for placing the lids in the boats.

Equipment

Forming machine BE3 / Robot dozer / L35CS sealing machine / Palletizing robot / Auxiliary conveyors

Advantages
  1. Automation of the entire end of line
  2. Increased Productivity
  3. Optimization of human resources
  4. Rationalization of the workspace
Arrow
Arrow
Slider
Image is not available
Complete line for wine bottling line

For a wine bottler, we installed the necessary equipment to automate the process of forming, fitting and closing the boxes of the production line, as well as palletizing and baling. The line works with bottles of 0.75 and 1 liter in boxes of 6 and 12 units, with a maximum production of 4800 bottles / hour. A single multiformat head in the packer loads 24 bottles per cycle, filling 2 or 4 boxes according to capacity. The palletizing is done by a Cartesian robot.

Complete line for wine bottling line

España, 2004

Image is not available
Description

For a wine bottler, we installed the necessary equipment to automate the process of forming, fitting and closing the boxes of the production line, as well as palletizing and baling. The line works with bottles of 0.75 and 1 liter in boxes of 6 and 12 units, with a maximum production of 4800 bottles / hour. A single multiformat head in the packer loads 24 bottles per cycle, filling 2 or 4 boxes according to capacity. The palletizing is done by a Cartesian robot.

Equipment

Trainer BE2 / Mechanical encapsulator CPK8402 / Container L35 / Cartesian palletiser RMS1 / Semi-automatic baler JUNIOR with motorized rollers / Conveyors various of boxes and pallets.

Advantages
  1. Complete automation of the end-of-line process
  2. Cost savings.
  3. Hand-held suppression.
  4. Increased production.
  5. Manipulation of several products without change of format.
Arrow
Arrow
Slider
Image is not available
Complete line end for chemical dye cans

Producer of dyes for paints to which we automated the process of fitting 1 and 2 liter cans in RSC boxes, in plastic and metallic containers (with and without handle) with a Cartesian upper 2-axis carton, in groups of 2, 4 or 6 containers per carton. The line works with 6 different formats of box, as well as metallic cans of 4 and 5 liters that pass directly to the robot palletizer.

Complete line end for chemical dye cans

Francia, 2016

Image is not available
Description

Producer of dyes for paints to which we automated the process of fitting 1 and 2 liter cans in RSC boxes, in plastic and metallic containers (with and without handle) with a Cartesian upper 2-axis carton, in groups of 2, 4 or 6 containers per carton. The line works with 6 different formats of box, as well as metallic cans of 4 and 5 liters that pass directly to the robot palletizer.

Equipment

BE-3 HM Tray with lower hotmelt sealer / CPK8406 encoder / L35CS-H1 upper hotmelt sealing / Container boxes / Anthropomorphic robot + DNC head / Pallet conveyors

Advantages
  1. Automation of the process of nesting and palletizing
  2. Concentrate all formats into a single line end
  3. Elimination of manual processes
  4. Workspace Optimization
  5. Robot palletizer with multi-product head to load empty pallets, boxes and boats
  6. Orientation of the handles of the boats for correct introduction in box
  7. Customer workforce reduction
Arrow
Arrow
Slider
Image is not available
Formed and closed boxes in logistics center

In a logistics center with an automated warehouse, 4 formers are installed, each working with a single box measurement. Each carton is transported on a different line, which includes a picking point where an operator fills it manually, later grouping into two lines that include automatic multi-format D45NC seamers.

Formed and closed boxes in logistics center

España, 2015

Image is not available
Description

In a logistics center with an automated warehouse, 4 formers are installed, each working with a single box measurement. Each carton is transported on a different line, which includes a picking point where an operator fills it manually, later grouping into two lines that include automatic multi-format D45NC seamers.

Equipment

Conveyors / Conveyors BE / Closer D45NC of seal

Advantages
  1. Automation of processes formed and closed.
  2. Increased productivity.
  3. Optimization of the workforce.
  4. Simplify the work process by eliminating formatting changes.
Arrow
Arrow
Slider
Image is not available
Automated forming, weighing and labeling of processed meats

Meat company supplier of multinational leader in "fastfood" restaurants. With the aim of increasing production, we implemented a third automatic line of forming, weighing, labeling and carton closing. In the baling process, semi-automatic machinery was chosen. The working temperature oscillated between 6ºC and 8ºC. Part of the installation made in stainless steel to ensure hygiene and facilitate cleaning.

Automated forming, weighing and labeling of processed meats

España, 2013

Image is not available
Description

Meat company supplier of multinational leader in "fastfood" restaurants. With the aim of increasing production, we implemented a third automatic line of forming, weighing, labeling and carton closing. In the baling process, semi-automatic machinery was chosen. The working temperature oscillated between 6ºC and 8ºC. Part of the installation made in stainless steel to ensure hygiene and facilitate cleaning.

Equipment

Forming machine BE3 / Conveyors of boxes / Sealer D35NC of seal / Semiautomatic baler SINGLE MID

Advantages
  1. Automate the process of forming and closing boxes
  2. Simplify the transport of boxes through different areas
  3. Semi-automatic pallet packing
  4. Cost reduction
  5. Increased Productivity
Arrow
Arrow
Slider
Image is not available
Forming boxes and palletizing raw materials for food

Line of production of vegetable fats and oils in which the process of forming and closing the boxes and feeding them to the filling of the plant was automated, as well as the automated process of palletizing boxes and barrels up to 20kg From another line. After the closure of boxes, a metal detection station with rejection is integrated. The same head allows the RM robot to work simultaneously with boxes and barrels.

Forming boxes and palletizing raw materials for food

Australia, 2009

Image is not available
Description

Line of production of vegetable fats and oils in which the process of forming and closing the boxes and feeding them to the filling of the plant was automated, as well as the automated process of palletizing boxes and barrels up to 20kg From another line. After the closure of boxes, a metal detection station with rejection is integrated. The same head allows the RM robot to work simultaneously with boxes and barrels.

Equipment

Formadora BE3-HM / Closer D35NC-H1 hot glue / Cartesian palletizer RM2 / Conveying machines for boxes and pallets

Advantages
  1. Modernization of training processes and closing of boxes.
  2. Reduction of manpower.
  3. Elimination of occupational hazards in the palletizing process.
  4. Concentration of two lines in a single unit of palletizing.
  5. Optimization of space in the workstation.
Arrow
Arrow
Slider
Image is not available
Formed and fit for wine bottles

In a winery is carried out an automation process in the formed, embedded and closed boxes of wine of 6 and 12 bottles. The closing of the boxes is done with hot glue.

Formed and fit for wine bottles

España, 2004

Image is not available
Description

In a winery is carried out an automation process in the formed, embedded and closed boxes of wine of 6 and 12 bottles. The closing of the boxes is done with hot glue.

Equipment

BE2HM Forming Machine / Mechanical Envelope CPK8402 / L35H1 Forming Machine / MIDO Semi-Automatic Forming Machine

Advantages
  1. Embedding process automation.
  2. Cost reduction.
  3. Increase in production
  4. Better presentation of product.
Arrow
Arrow
Slider
Image is not available
Embedding line for wine bottles

For a line of wine bottling, we automated the process of forming, fitting and closing the boxes. The line works with three different types of bottles and boxes of three different formats, with a production of 6000 bottles / hour. The nozzle is equipped with a multiformat double head.

Embedding line for wine bottles

España, 2006

Image is not available
Description

For a line of wine bottling, we automated the process of forming, fitting and closing the boxes. The line works with three different types of bottles and boxes of three different formats, with a production of 6000 bottles / hour. The nozzle is equipped with a multiformat double head.

Equipment

Case erector BE2 / Case picking CPK8402 / Sealing machine D35NC / Semi-automatic packing machine MIDO

Advantages
  1. Product Embedding Automation.
  2. Lets work with different products without change of format.
  3. Better presentation of product.
Arrow
Arrow
Slider

EQUIPMENT FOR ALL PROCESSES

CASE ERECTING
CASE PACKING
CASE SEALING
PALLETIZING
STRECH WRAPPING

CASE ERECTOR

Both automatic and semiautomatic machines, DNC has the right equipment for every size of case and production requirement. Our case erectors are robust and reliable equipment, designed to work 24 hours a day, always delivering a maximum quality boxes as well as giving a great versatility.

CASE PACKING

Regardless of your product we may have a case packing soluction for you. Whether with our embedded CPK cells, by integrating arm robots or with a specially designed application for your product. Let our experts study your requirement and propose the most appropriate solution.

DNC case sealing solutions are suiteble for all levels of automation that your company may require. We have equipment for sealing of large boxes and for working with tape, hot glue or gummed paper.
Long life-cycle proofed machinery.

PALLETIZING

DNC's experience in the packaging sector is reflected in every palletizing project that we complete. A thorough analysis of the requirements of your installation will allow us to offer you the optimal solution, either with a gantry or arm robot, customized with its own designed and manufactured gripper.

STRECH WRAPPING

The wide range of strech wrappers from DNC ensures that you will always find the most suitable equipment for your needs, whether in automatic or semiautomatic version. Equipment designed to work at high performance and / or with unstable loads.

Slider

REQUEST ADVICE

Our experience in many sectors is your guarantee

A brief study allows us to determine the best equipment for your company

Thanks!