SOLUTIONS FOR CASE PICKING

Solutions that reach our customers’ goals

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Lining up of cement bags

For a cement manufacturer, a fitting solution is developed for 5kg bags of cement for joints. The nesting is done by the bottom of the box, in clusters of 4 sacks. Once the boxes are filled, the sealing box closes them by the bottom and seals.

Lining up of cement bags

Portugal, 2002

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Description

For a cement manufacturer, a fitting solution is developed for 5kg bags of cement for joints. The nesting is done by the bottom of the box, in clusters of 4 sacks. Once the boxes are filled, the sealing box closes them by the bottom and seals.

Equipment

Conveyors / Formadora BE2 / Packer CPK8403 / Packer L-35

Advantages
  1. Automation of the process of filling boxes with bags.
  2. Adaptation and customization of the existing line.
  3. Increased productivity.
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Sophisticated Embedded Wedding Dresses Prêt-à-porter

Company of design and preparation of wedding dresses. The project was to automate the packaging, reducing the size of the product package, without affecting the quality of the product, in order to reduce logistics costs.

Sophisticated Embedded Wedding Dresses Prêt-à-porter

Spain, 2012

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Description

Company of design and preparation of wedding dresses. The project was to automate the packaging, reducing the size of the product package, without affecting the quality of the product, in order to reduce logistics costs.

Equipment

Conveyors / Conveyors BE5 / Container for air evacuation / Container D35NC of gummed paper / Conveyor truck

Advantages
  1. Automation of the coupling process of the dresses
  2. Save packaging material and transport costs
  3. Increase production
  4. Facilitate ergonomics of work
  5. Reduce storage space
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Automatic fitting of paint cans of 1 and 5 lts

Company of production of painting. Automation of the process of nesting paint cans of 1 and 5 liters from a single line of packaging. The installation consisted of the formation of cardboard boxes, the grouping and the nesting by an anthropomorphic robot and later closed.

Automatic fitting of paint cans of 1 and 5 lts

Saudi Arabia, 2016

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Description

Company of production of painting. Automation of the process of nesting paint cans of 1 and 5 liters from a single line of packaging. The installation consisted of the formation of cardboard boxes, the grouping and the nesting by an anthropomorphic robot and later closed.

Equipment

Conveyors / Conveyors BE3 / Embedding robot / Sealing machine D35NC

Advantages
  1. Embedding Process Automation
  2. Integration into the customer's production line
  3. Reduced packaging costs
  4. Customer workforce reduction
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Condensed milk bag-in-box

In a condensed milk packaging line, a bag-in-box cell composed of forming machine, insert module and hot glue seamer is installed. The line works with 4 different formats of between 2,5 and 25 liters.

Condensed milk bag-in-box

Spain, 2012

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Description

In a condensed milk packaging line, a bag-in-box cell composed of forming machine, insert module and hot glue seamer is installed. The line works with 4 different formats of between 2,5 and 25 liters.

Equipment

Case erector BE2 / Plug-in module D14F / Hot-glue D35NC-H2

Advantages
  1. Optimization of the packaging resources.
  2. Reduction of manpower.
  3. Increased production.
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Complete line end for corrosive chemicals

Company specializing in chemicals for water treatment. Automation of the process of fitting plastic bottles with 5 liter handle, carrying out the nesting in groups of four units, to increase the production ratios. Subsequently a single robot palletizes these boxes, as well as a second end of line of bottles of 25 liters. Both palletised pallets are transported to a single automatic baler.

Complete line end for corrosive chemicals

Spain, 2013

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Description

Company specializing in chemicals for water treatment. Automation of the process of fitting plastic bottles with 5 liter handle, carrying out the nesting in groups of four units, to increase the production ratios. Subsequently a single robot palletizes these boxes, as well as a second end of line of bottles of 25 liters. Both palletised pallets are transported to a single automatic baler.

Equipment

Bottle Conveyors / BE3 Tray / CPK8406 Enclosure / L35CS Closer / Conveyor Boxes / Robot FANUC Palletizer + DNC Head / LINE + COVER Baler

Advantages
  1. Automate the nesting process: forming carton, nesting, closing
  2. Reduce the manipulation of the operator and reduce the occupational risk
  3. Customer workforce reduction
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Complete line of liquid detergents

We automate the end of the entire line of bleach production and cleaning products for pools of 1,3,10 and 20 liters. Given the high seasonality of some of the products, there is a versatile installation that allows working in a wide variety of formats, allowing agile changes in production. The small plastic cans were fitted into an RSC carton using a 3-axis cartesian carton, while the large ones were palletized directly. The baling includes rain protector sheet allowing to store the product in the exterior.

Complete line of liquid detergents

France, 2013

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Description

We automate the end of the entire line of bleach production and cleaning products for pools of 1,3,10 and 20 liters. Given the high seasonality of some of the products, there is a versatile installation that allows working in a wide variety of formats, allowing agile changes in production. The small plastic cans were fitted into an RSC carton using a 3-axis cartesian carton, while the large ones were palletized directly. The baling includes rain protector sheet allowing to store the product in the exterior.

Equipment

Conveyors / Conveyer Bottles / Forming Machine BE3 / Packing Machine CPK8406 / L35CS Sealing Machine / Conveyor Boxes / Palletising Robot + DNC Header / LINE + COVER Baler

Advantages
  1. Complete automation of the processes of embedding (carton, embedding, closing) and palletizing (dispensing pallets, robotic palletizing, baling).
  2. Elimination of risks in the handling of chemical.
  3. Elimination of temporary labor and reduction of labor costs.
  4. Increase productivity of lines.
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Complete line finish for paint cans

We automate 6 lines of production of paints for the automotive sector with several formats of metal cans each (from 200 ml to 5 ltr) which includes the assembly of boxes, fitting of product in RSC box, closure of the box by adhesive seal, The dispensing of empty pallets, Cartesian palletiser of 3 axes and final baling of pallets. All lines are multi-product, so you have to ensure agile and accurate formatting adjustments.

Complete line finish for paint cans

Grecia, 2007

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Description

We automate 6 lines of production of paints for the automotive sector with several formats of metal cans each (from 200 ml to 5 ltr) which includes the assembly of boxes, fitting of product in RSC box, closure of the box by adhesive seal, The dispensing of empty pallets, Cartesian palletiser of 3 axes and final baling of pallets. All lines are multi-product, so you have to ensure agile and accurate formatting adjustments.

Equipment

Container carriers / Formers BE3 / Packer CPK8406 / Sealer D35NC of seal / Pallet dispenser AL1212 / Cartesian palletizer RM1 / Baler LINE / Conveyors of pallets.

Advantages
  1. Automation of end-of-line processes.
  2. Rationalization of processes and space in the plant.
  3. Increased production.
  4. Significant increase in productive efficiency.
  5. Optimization of labor.
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Automation of two independent line ends of frozen bread

Large-scale industrial bakery for pre-cooked bread production. The goal was to meet the high production objectives by automating the process of fitting bread loaves and facilitating logistics by integrating a semi-automatic SINGLE MID baler. Thanks to the high performance the customer commissioned the automation of the second of its lines.

Automation of two independent line ends of frozen bread

Spain, 2016

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Description

Large-scale industrial bakery for pre-cooked bread production. The goal was to meet the high production objectives by automating the process of fitting bread loaves and facilitating logistics by integrating a semi-automatic SINGLE MID baler. Thanks to the high performance the customer commissioned the automation of the second of its lines.

Equipment

Case erector BE3 / Box conveyors / Conveyor belt for product introduction / Container box D35NC / Semi-automatic pallet baler SINGLE MID

Advantages
  1. Automate the nesting process
  2. Increased Productivity
  3. Higher performance of operators
  4. Consumable Reduction
  5. Reduction of occupational risks
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Embedding and palletizing of fire extinguishers of different formats

A special project is developed for extinguishers of 4 kg, 8 kg and 12 kg, as well as the process to close the boxes with hot glue, to later palletize them in a europalet. From a carousel where the quality control is performed, the carton box of the box, automatically charges the extinguisher and closes the box with hot glue. The palletizing cell includes a Cartesian robot RMS-1 and automatic pallet dispenser.

Embedding and palletizing of fire extinguishers of different formats

Spain, 2002

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Description

A special project is developed for extinguishers of 4 kg, 8 kg and 12 kg, as well as the process to close the boxes with hot glue, to later palletize them in a europalet. From a carousel where the quality control is performed, the carton box of the box, automatically charges the extinguisher and closes the box with hot glue. The palletizing cell includes a Cartesian robot RMS-1 and automatic pallet dispenser.

Equipment

CPK side packer / Container conveyors / Pallet dispenser AL1212 / Cartesian palletizer RMS-1 / Pallet conveyors.

Advantages
  1. Customized solution to the needs of the client.
  2. Automates the nesting process (forming carton, nesting, closing) and palletizing.
  3. Elimination of workforce.
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End of full line of pre-cooked products

For a line of pre-cooked soups, the entire end-of-line project is developed, from the formation of boxes to palletizing, including anthropomorphic robot nesting and closed boxes with adhesive seal. The line works with a single format of boats and the same robot box is responsible for placing the lids in the boats.

End of full line of pre-cooked products

Francia, 2011

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Description

For a line of pre-cooked soups, the entire end-of-line project is developed, from the formation of boxes to palletizing, including anthropomorphic robot nesting and closed boxes with adhesive seal. The line works with a single format of boats and the same robot box is responsible for placing the lids in the boats.

Equipment

Forming machine BE3 / Robot dozer / L35CS sealing machine / Palletizing robot / Auxiliary conveyors

Advantages
  1. Automation of the entire end of line
  2. Increased Productivity
  3. Optimization of human resources
  4. Rationalization of the workspace
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Complete line for wine bottling line

For a wine bottler, we installed the necessary equipment to automate the process of forming, fitting and closing the boxes of the production line, as well as palletizing and baling. The line works with bottles of 0.75 and 1 liter in boxes of 6 and 12 units, with a maximum production of 4800 bottles / hour. A single multiformat head in the packer loads 24 bottles per cycle, filling 2 or 4 boxes according to capacity. The palletizing is done by a Cartesian robot.

Complete line for wine bottling line

España, 2004

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Description

For a wine bottler, we installed the necessary equipment to automate the process of forming, fitting and closing the boxes of the production line, as well as palletizing and baling. The line works with bottles of 0.75 and 1 liter in boxes of 6 and 12 units, with a maximum production of 4800 bottles / hour. A single multiformat head in the packer loads 24 bottles per cycle, filling 2 or 4 boxes according to capacity. The palletizing is done by a Cartesian robot.

Equipment

Trainer BE2 / Mechanical encapsulator CPK8402 / Container L35 / Cartesian palletiser RMS1 / Semi-automatic baler JUNIOR with motorized rollers / Conveyors various of boxes and pallets.

Advantages
  1. Complete automation of the end-of-line process
  2. Cost savings.
  3. Hand-held suppression.
  4. Increased production.
  5. Manipulation of several products without change of format.
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Complete line end for chemical dye cans

Producer of dyes for paints to which we automated the process of fitting 1 and 2 liter cans in RSC boxes, in plastic and metallic containers (with and without handle) with a Cartesian upper 2-axis carton, in groups of 2, 4 or 6 containers per carton. The line works with 6 different formats of box, as well as metallic cans of 4 and 5 liters that pass directly to the robot palletizer.

Complete line end for chemical dye cans

Francia, 2016

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Description

Producer of dyes for paints to which we automated the process of fitting 1 and 2 liter cans in RSC boxes, in plastic and metallic containers (with and without handle) with a Cartesian upper 2-axis carton, in groups of 2, 4 or 6 containers per carton. The line works with 6 different formats of box, as well as metallic cans of 4 and 5 liters that pass directly to the robot palletizer.

Equipment

BE-3 HM Tray with lower hotmelt sealer / CPK8406 encoder / L35CS-H1 upper hotmelt sealing / Container boxes / Anthropomorphic robot + DNC head / Pallet conveyors

Advantages
  1. Automation of the process of nesting and palletizing
  2. Concentrate all formats into a single line end
  3. Elimination of manual processes
  4. Workspace Optimization
  5. Robot palletizer with multi-product head to load empty pallets, boxes and boats
  6. Orientation of the handles of the boats for correct introduction in box
  7. Customer workforce reduction
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Formed and fit for wine bottles

In a winery is carried out an automation process in the formed, embedded and closed boxes of wine of 6 and 12 bottles. The closing of the boxes is done with hot glue.

Formed and fit for wine bottles

España, 2004

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Description

In a winery is carried out an automation process in the formed, embedded and closed boxes of wine of 6 and 12 bottles. The closing of the boxes is done with hot glue.

Equipment

BE2HM Forming Machine / Mechanical Envelope CPK8402 / L35H1 Forming Machine / MIDO Semi-Automatic Forming Machine

Advantages
  1. Embedding process automation.
  2. Cost reduction.
  3. Increase in production
  4. Better presentation of product.
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Case packing line for wine bottles

For a line of wine bottling, we automated the process of forming, fitting and closing the boxes. The line works with three different types of bottles and boxes of three different formats, with a production of 6000 bottles / hour. The nozzle is equipped with a multiformat double head.

Case packing line for wine bottles

Spain, 2006

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Description

For a line of wine bottling, we automated the process of forming, fitting and closing the boxes. The line works with three different types of bottles and boxes of three different formats, with a production of 6000 bottles / hour. The nozzle is equipped with a multiformat double head.

Equipment

Case erector BE2 / Case picking CPK8402 / Sealing machine D35NC / Semi-automatic packing machine MIDO

Advantages
  1. Product Embedding Automation.
  2. Lets work with different products without change of format.
  3. Better presentation of product.
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Pick - & - Place for corn pancakes

Pick-and-place made to measure that feeds corn fritters a fryer, with the particularity that there is no contact between the product and the head of the robot, thus avoiding both breakages and loss of flour from the pancakes. The system includes the grouping prior to picking. The installation consists of two twin lines, controlled by a single operator. In a second phase, the lines were modified doubling the production and arriving until 500 units / minute.

Pick - & - Place for corn pancakes

UK, 2010 & 2015

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Description

Pick-and-place made to measure that feeds corn fritters a fryer, with the particularity that there is no contact between the product and the head of the robot, thus avoiding both breakages and loss of flour from the pancakes. The system includes the grouping prior to picking. The installation consists of two twin lines, controlled by a single operator. In a second phase, the lines were modified doubling the production and arriving until 500 units / minute.

Equipment

Robots Pick - & - Place / Auxiliary Food Conveyors

Advantages
  1. Reduction to one third of the required labor force.
  2. Significant increase in the productivity of the line.
  3. Fast return on investment.
  4. Non-contact food product handling.
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EQUIPMENT FOR ALL PROCESSES

CASE ERECTING
CASE PACKING
CASE SEALING
PALLETIZING
STRECH WRAPPING

CASE ERECTOR

Both automatic and semiautomatic machines, DNC has the right equipment for every size of case and production requirement. Our case erectors are robust and reliable equipment, designed to work 24 hours a day, always delivering a maximum quality boxes as well as giving a great versatility.

CASE PACKING

Regardless of your product we may have a case packing soluction for you. Whether with our embedded CPK cells, by integrating arm robots or with a specially designed application for your product. Let our experts study your requirement and propose the most appropriate solution.

DNC case sealing solutions are suiteble for all levels of automation that your company may require. We have equipment for sealing of large boxes and for working with tape, hot glue or gummed paper.
Long life-cycle proofed machinery.

PALLETIZING

DNC's experience in the packaging sector is reflected in every palletizing project that we complete. A thorough analysis of the requirements of your installation will allow us to offer you the optimal solution, either with a gantry or arm robot, customized with its own designed and manufactured gripper.

STRECH WRAPPING

The wide range of strech wrappers from DNC ensures that you will always find the most suitable equipment for your needs, whether in automatic or semiautomatic version. Equipment designed to work at high performance and / or with unstable loads.

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Our experience in many sectors is your guarantee

A brief study allows us to determine the best equipment for your company

Discover our case packing equipment
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